Can you plug a flat tire


How to Repair a Flat Tire with a Safe, Permanent Fix

So, you have a flat tire or one that’s leaking air. It’s not the end of the world. Luckily there are safe and cost-effective ways to properly repair most tire punctures. The purpose of this article is to show you the difference between a safe, permanent repair and a temporary string, plug or patch repair.

According to the National Highway Traffic Safety Administration (NHSTA) and the Tire Industry Association (TIA), the only method to properly repair a tire puncture is to fill the injury with a repair stem and back the stem with a repair patch. This is commonly known as a combination repair or a patch/plug repair.

Patch/plug repairs are most often performed using a one-piece repair unit that combines the repair stem and cap (or patch) into one unit. However, special circumstances may require the use of a two-piece combination repair (ex. If the angle of the puncture exceeds 35 degrees). The repair is then permanently bonded to the inside of tire and through the injury channel using a cold, chemical vulcanizing process. The repair essentially becomes part of the tire, creating an air-tight seal that keeps air in and moisture and contaminants out (more on this procedure below).

Tire Plugs and String Repairs are Temporary Repairs

Emergency roadside plug repairs are NOT intended to be a permanent tire repair. Plugs and string repairs are designed to get you back up and rolling long enough to get home or to the nearest service center to perform a proper tire repair.

The common misconception with plug and string repairs is that because they hold air, they are safe to use. While it is true that many plug repairs do a great job of keeping air in the tire, that’s only part of the equation. Because they’re not completely sealing the injury, plug repairs may allow air and moisture to penetrate the body of the tire. Over time, this could lead to a dangerous (or even deadly) blowout.

A Patch-Only Tire Repair Leaves Your Tire Susceptible to Damage

A tire repair that uses only a patch is also NOT considered proper or safe. A properly installed patch will do a great job of allowing the tire to hold air. However, similarly to the plug-only repair, the patch does not fill the injury channel. Therefore, air and moisture could seep into the tire from the tread surface and eventually damage the tire.

The Proper Tire Repair Process According to Industry Guidelines

Only a proper patch/plug repair completely seals the puncture from inside the tire and through the entire injury channel. There are a few extra steps necessary to perform a proper tire repair in accordance with industry guidelines. We’ve developed a simple acronym to help organize and remember the steps: R.E.P.A.I.R.

  • Remove: To begin, the tire must be removed from the wheel assembly. This allows for a thorough inspection of both the inside and outside of the tire.
  • Evaluate: With the tire removed from the rim, the puncture can be thoroughly evaluated to determine the size and angle of the injury. It can also be determined if the puncture did any significant damage to the cords or belts.
  • Prepare: Once the tire has been determined to be in good enough condition to repair, it is time to prep the rubber surfaces to remove any damage and contamination to allow for maximum repair unit adhesion. First, the injury is drilled out using a carbide cutter to strip away and damaged cords or belts. Next, the inner liner is cleaned and buffed to a slightly rough texture. This also helps maximize adhesion of the patch/plug repair.
  • Apply: The next step is to apply vulcanizing fluid through the injury and to the buffed area of the inner liner. It is then allowed to air dry for 5-10 minutes.
  • Install: The one- or two-piece repair is installed through the injury channel and the patch portion is thoroughly stitched to the inner liner using a tire stitcher to completely push out any air that may have gotten trapped under the repair. The over-buffed area of the inner liner is treated with a thin layer of rubber sealant, and the excess repair is trimmed to approximately ¼” above the tread surface.
  • Return to Service: The tire is now ready to be remounted to the rim, inflated, balanced and mounted back on the vehicle.

When is it Safe to Repair Your Tire?

There are a number of factors that may determine whether or not your tire is safe to repair. These factors fall into three main categories:

  • Placement of the Injury: For passenger tires, puncture repairs must be within the crown area of the tire. Damage to the shoulder or sidewall cannot be repaired.
  • Size of the Puncture: For fabric-ply passenger and light truck tires, the maximum repairable injury size is ¼” (6mm). For steel belted light truck, medium and heavy-duty truck tires, the maximum injury size is 3/8” (10mm).
  • Overall Condition of the Tire: The condition of your tire may determine whether it is safe to repair. Excessive wear, casing separation, impact damage and other conditions may make it unsafe to properly repair your tire. For a more comprehensive list of repairable vs. non-repairable conditions visit our blog Can Your Tire Be Repaired?

Conclusion:

The occasional flat or leaky tire is an unavoidable part of life. But, taking shortcuts to repair it can be dangerous to you and your passengers. Take the time and do the research to do the job right and/or find a reputable tire repair shop trained in proper tire repair procedure.

Tread Connection | The Danger of Driving on Plugged Tires

I’ve heard that it’s not very safe to drive on a plugged tire. Is that true? Why is repairing or replacing a damaged tire a better option than plugging a tire? What are the dangers of driving on a plugged tire?

We’ve all been there before. You wake up or walk to your car after work, only to look down and see a flat tire and a nail sticking out. You don’t have time to take your vehicle into an auto shop and need a quick fix. It’s a small nail, so you plug your tire and go on with your life.

You only meant for the plug to be a temporary solution until you could get the tire replaced. Then life happens, and it’s a few days before you can get a new tire. Those few days turn into months, which can quickly turn into a year. You may start to ask yourself if it’s really safe to drive on a plugged tire.

It turns out that installing a plug can have a serious impact on the life and integrity of your tire. That is if it’s safe to plug your tire at all. Here is what you need to know about plugged tires and how safe it really is to drive on one.

You Can Only Plug Your Tire in Certain Circumstances

The first thing you should consider when plugging a tire is if it’s safe to install a plug in the first place. There are specific cases when it’s safe to use a plug. Outside of these scenarios, driving on a plugged tire could be dangerous to you and other drivers.

Depending on the size of the puncture, the extent of the damage, and the tread of your tire, you may not be able to repair the tire with a plug. The size of the hole must be no larger than 0.25 inches and must be located on the tread of your tire. If the puncture is on the shoulder or sidewall, then you will need to replace the tire.

The angle of the puncture also makes a big difference in the effectiveness of a plug. Ideally, the nail or object that punctured your tire went straight in. This would make a repair fairly straightforward. However, if the tire was punctured at an angle, the plug will have a hard time completely sealing the punctured area. Take note of how the nail or screw looks and the angle that it entered the tire.

The age and quality of your tire is also an important factor in whether or not it can be plugged. If the tread on your tire has been worn below 2/32 of an inch, then your tread is too far gone to be plugged. If you’re wondering how you can measure this, 2/32 of an inch is the amount measured by the classic penny test. Make sure your tire passes the penny test before you even thinking of plugging it. If it doesn’t pass the test, then it’s probably time for a new set of tires anyway.

If you have to ask yourself whether or not your tire can be repaired, that may be a sign that it’s time to move on. A TIA-certified tire technician can inspect your tire and let you know for certain if it’s safe.

An Improper Repair May Void Your Tire Warranty

Another thing to think about when it comes to driving on a plugged tire is how your repair may impact the manufacturer’s warranty on your tire. Improper repair and maintenance is a surefire way to void your warranty. Think twice the next time you consider opting for a DIY approach on your next tire repair.

When it comes to the safety of your vehicle, it’s always best to leave things to the experts. By having your tire repaired by a certified professional, you can be confident your repair is performed properly, and your manufacturer warranty is still “good.

A Plug May Do More Harm Than Good

The biggest problem with driving on a plugged tire is that you still have a hole in your tire! While it may be a temporary fix, it’s important to recognize that there is still a structural failure in your tire that needs to be addressed.

It only makes sense that a plugged tire cannot handle the same level of stress and strain as a tire in good condition. This is especially true when you start reaching higher speeds on the highway. The manufacturer won’t support a tire’s speed rating once it has been repaired. So, if you plan on racing, off-roading, or just want to go fast, a plugged tire isn’t going to work.

Over time, it’s possible for that small puncture to slowly get larger. This results in a greater loss of air while also increasing your chances of a blowout on a road. Furthermore, the plug itself may fail while you are driving, putting you back where you started.

You’re Better Off Replacing The Tire

In the event of a flat tire from a nail or screw, the best course of action is always to replace the tire. A plug or patch for your tire may help tide you over until you can have it replaced, but it’s important to remember that a plug is meant to be a temporary fix.

While it may be tempting to see how far you can get with a five-dollar repair, the consequences of a plugged tire failing will be much worse than if you had replaced the tire in the first place.

If you just purchased a tire or recently bought a set of expensive tires, it can be a frustrating experience. If this is the case and you hope the tire can be saved, it may be worth it to have it inspected by a professional.

The TIA-certified tire experts at Tread Connection know how to properly diagnose, inspect, and repair flat tires. When you work with Tread Connection for your flat repair, the tire will be removed from the wheel and carefully inspected inside and out. This helps us ensure whether or not it can be safely repaired.

If the tire can be repaired, our team will take care of it for you. In the event that your tire cannot be safely repaired, our team will recommend a replacement from our wide range of tires to find the right one for your needs, and your budget.

Contact Tread Connection for New Tires On Your Schedule

It’s never worth it to gamble when it comes to the safety of you and your vehicle. Don’t try to see how long you can drive on that plugged tire. Have your tire inspected and repaired the right way by the TIA-certified tire experts at Tread Connection.

We bring the tire shop to you and can repair your flat or replace your tire at your home and on your schedule. Schedule your tire service with Tread Connection today!

 

 

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What to do if a tire is punctured and what are the ways to repair it

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Author: Aleksey Kokorin

Experienced drivers are not surprised by such a trifle as a puncture, but for the first time beginners usually get confused in the sequence of actions, forget about important details and do not know what to do with a punctured wheel even in a tire shop - especially if they start offering choose from several options or intimidate with expensive repairs. Let's set up an operation algorithm when a flat tire is detected and figure out what to do right away and what to choose later.

What to do when you find a puncture

Having found a flat tire, first of all you need to stop in a safe place, turn on the emergency alarm, assess visibility and, if necessary, set an emergency stop sign: according to traffic rules, it is installed at least 15 meters from the car in built-up area and at least 30 meters outside the built-up area. When choosing where to stop, consider the space to the side of the vehicle to handle a flat tire. You should not stop right on the road and in places where stopping and parking are prohibited: even if a punctured wheel belongs to the conditions of a forced stop, it is quite possible to drive several tens of meters on it to choose a safe and convenient parking place. At night or in conditions of limited visibility (for example, in fog or rain), it is imperative to wear a vest with retroreflective elements - this is required by clause 2. 3.4 of the SDA and common sense.

Now you can start working on the wheel. We will sequentially consider several options for action, and then move on to ways to repair a damaged tire.

The most obvious solution to a flat tire is to replace it. If you have a spare tire that you are sure is in good condition, the best option is to install it and visit a tire shop to repair a punctured tire - such repairs will be more reliable and of high quality than doing it yourself.

If you don't have a suitable spare tire, but you do have a pump or compressor, you can assess the damage to the tire and try to pump it up again to get to the tire shop. It is better to start searching for an air leak with a valve (aka “nipple” or “nipple”): often a faulty spool becomes the cause of a flat tire. It is easy to check it: unscrew the protective cap (if there is one), pour water on it (or slobber it, as in childhood): air bubbles will leak. In this case, you can try to replace the spool valve by unscrewing it and screwing in a new one, but if there is no new valve, as well as a store nearby, you can try just unscrewing and screwing it back in. Regardless of whether it helped or not, you need to visit a tire shop to replace the entire spool or valve.

If the valve is tight and the tire is flat, it is most likely a puncture. The easiest way to find a puncture that is free of foreign objects is to spray the tire with water while looking at the surface: the damage will reveal itself as air bubbles. However, often the cause of the puncture can be found along with it: a self-tapping screw, nail or other arbitrary object sticking out of the wheel will clearly indicate the place of depressurization. In this case, you do not need to immediately remove the foreign object from the tire: it partially seals the hole, and if the pressure loss is slow, you can try to pump up the wheel and drive to the tire shop.

The same goes for wheels that are leaking from the rim or from a faulty valve. Usually, in this case, the air is bled slowly, and you can pump up the wheel and have time to get to the place of repair. By the way, rim leakage can occur due to disk deformation upon impact - for example, when hitting a pit with sharp edges. Such situations are fraught with damage to both the disk and the sidewall of the tire, in which case the disk will need to be corrected, and the tire repaired or even replaced. To avoid rim leaks, you need to inspect the rims every time you change tires. The loss of tightness occurs either due to corrosion or due to disc deformation, and not only steel, but also light alloy wheels can corrode. So if you see paint blistering or rust on the rim, the tires need to be put on rim sealant: when changing tires, this will be cheaper than the subsequent removal and re-tire to fix a leak on the rim.

If you find a puncture, but there are no foreign objects in it, and you do not have a spare wheel and tire repair kits, there is another popular method of temporary "repair". You can screw a self-tapping screw into the found hole - if, of course, you have one. In extreme cases, you can look for a self-tapping screw in the cabin by unscrewing it from some interior detail. This method cannot be called reliable: it is unlikely to ensure complete tightness of the wheel, but at least it can help you get to the nearest tire shop.

And a couple more useful remarks. If the wheel is completely flat, then it is easier to inflate it without a spool: the latter must be unscrewed, then the tire must be inflated and quickly screwed back in. The fact is that the spool itself, when inflated, resists the compressor, and in the event of a loose fit of a flat tire to the disk, the power of a simple magazine compressor may not be enough, and the absence of a spool helps to increase air flow and facilitate the operation of the compressor. If this does not help, you can jack up the car by hanging a flat tire: this will improve the fit of the tire to the disk, and the chances of inflating the tire will increase.

On-Site Repair Methods

Now let's look at options for repairing a tire yourself using special materials that you should carry with you or, if a puncture caught you in the city, buy it at the nearest auto shop.

1. The most common, cheapest and easiest way to do it yourself is to install a raw rubber band. The harnesses are sold complete with an abrasive awl to expand the hole in the tire and improve the contact of the repair harness with its edges, as well as a needle for installing the harness and an adhesive to fix it and at the same time seal the puncture. When choosing a repair kit in a store, you should pay attention to the following nuances:

  • the abrasive awl should not be too "toothy" to avoid damaging the cords - it should just push them apart and lightly work the edges of the hole;
  • the kit must have glue - without it the tourniquet will hold in the hole worse, and there is a possibility that it will poison the air;​

Install the harness in the following order. First, the found hole is expanded with an abrasive awl - you need to insert and remove it several times into the puncture site. Then the tourniquet is inserted into the eye of the needle, and glue is applied to it. After that, the needle with the tourniquet must be inserted into the hole in the tire and pulled out sharply - so that the tourniquet remains in the hole, and the needle comes out without it. If everything worked out, it remains only to cut the end of the harness flush with the surface of the tire and pump up the wheel.

The advantages of repairing with a harness are quite decent reliability, simplicity and low cost. On a well-repaired tire, you can drive for a long time, and if the repair site starts to poison, you can either replace the harness or have the tire repaired in a quality service. Among the minuses is the possibility of damaging the cord during installation, as well as lower reliability compared to “full-fledged” repair methods in a tire shop. Strictly speaking, a tourniquet is still a temporary repair, so if it is possible to pump up a wheel and get to a tire fitting, then it is better not to enlarge the hole in the tire and get to the experts.

2. The second repair option is aerosol liquid sealants sold in cans. To repair a punctured tire with sealant, you need to remove the foreign object from the puncture site, then pour the sealant into the wheel through the valve, twist it to distribute the composition inside the tire, pump up the wheel and drive several kilometers at low speed for the final uniform distribution of the sealant.

Among the advantages of this repair is the simplicity and less labor intensity compared to installing a harness. However, there are also disadvantages: the larger the hole, the higher the chance that the sealant will not be able to eliminate it, and such a repair can affect the wheel balance. Compared to a tourniquet, it can be considered even less reliable and preferable, but simpler.

Repair options at a tire shop

If you put on a spare tire and brought the wheel to a tire shop, you may also be offered several repair options. Consider the most popular with an indication of the advantages and disadvantages.

1. The first repair method is the same harness installation as described above. As we remember, the tourniquet refers to a temporary repair, so among tire specialists this method is considered bad form, but many workshops do not exclude it from the list of services. All the advantages and disadvantages are the same here: such a repair will be the fastest, simplest and cheapest, but less reliable than other methods. It is worth choosing it in cases where the price and / or speed of the procedure is more important to you than anything else. If quality is a priority, then it is better to fork out for the options listed below.

2. The second option for repairing a puncture is to install a patch on the inside of the tire, the so-called cold vulcanization. In this case, the tire is removed from the disk, the surface around the puncture is treated with an abrasive, and the damage is sealed with a special patch. This is a more preferred repair method than a tourniquet: it is more reliable and durable, especially in the case of side punctures, when not the thick tread part of the tire is damaged, but the thinner sidewall. Among the minuses, only a higher cost can be noted: in addition to the actual tire repair, you will have to pay for the removal and installation of the wheel (or do it yourself), tire fitting and balancing.

3. The third option is a "complex" of the first and second: installation of the so-called repair "fungus". The “hat” of the fungus is a patch, and the “leg” is threaded from the inside of the tire to the outside. After gluing the patch, the excess part of the leg is cut off, as in the case of the tourniquet. Thus, not only the inner surface of the tire is closed, but also the hole itself. The advantages and disadvantages of this repair method are generally the same as those of a patch.

4. An extreme, “emergency” measure when repairing a punctured wheel is to install a camera in it. Typically, this method is used for tires that are no longer worth repairing, or “for reliability” after repairing a complex puncture. It should be understood that almost all modern tires are tubeless, that is, they are not designed to install a camera, so it’s not worth driving a wheel repaired in this way for a long time. Installing a tube is a temporary solution for riding until a new tire is purchased, and sometimes such wheels are left as spares. So this repair method can be kept in mind as a backup.

Finally

We have deliberately left out of this text such methods as combined repair of tires with a tourniquet and a patch and hot vulcanization. The first is used quite rarely and for specific damage, and it is enough just to know about its existence. Well, the second is used to repair serious side cuts, and it is not only rare, but also very expensive. The cut site in this case is prepared, filled with raw rubber and processed with a hot press for vulcanization. Equipment for this procedure is not available in every tire shop, and the cost of repair can be about half the cost of a new tire.

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Is it possible to drive on a completely flat (punched) wheel of a car

On the road, various troubles can happen to a car and a puncture of rubber on a car is a common case.

The absence of a spare wheel or a standard "roll-in" seriously complicates the situation. If the driver has the skills, you can put a temporary patch on the puncture, otherwise you will have to order a tow truck.

We recommend carrying a spare wheel, a repair kit for various occasions, the necessary tools, then you can get out of any traffic situation with dignity. If all this is not there, then you can drive on punched rubber a short distance to a service station or tire fitting. We are not talking about hundreds of kilometers of travel, we are talking about a short distance.

Causes of loss of pressure

Leakage of air from a car tire can occur in different situations. At the same time, punching is not necessary, there are other unforeseen and unpleasant situations. Most common:

  • A puncture is the most common accident on the road. In this case, the situation may worsen if the puncture is slow, that is, a sharp object is stuck in the tire and the air comes out very slowly, the driver will find out about this later, when it is completely lowered. In this situation, if a puncture is detected, you can slowly drive to the tire fitting, having previously pumped up air.
  • A cut is a more serious problem than a puncture. The size of the damage is larger, the air flows out faster and the wheel deflates almost instantly. In this case, both the main part of the tire and the side part can be damaged. The side part is thinner and easy to cut. Particularly dangerous in this regard is careless driving along the roadsides, near the curbs, in a rut with sharp edges. The tire after a cut is practically not recoverable, it only needs to be replaced with another one.
  • Malfunction of the valve (spool) - this also occurs. You can simply tighten it with a key, otherwise you will have to change the part.
  • The source of air leakage from the wheel is the nipple - it is treated by simple tightening.

Potholes or bumps in the road can be a serious problem. Hitting such an obstacle at high speed can lead to deformation of the car disk, subsequently to damage to the rubber. Very serious damage, which is impossible to fix on your own, without the use of special equipment, you need to go to a tire service.

Use of used car tires - follow manufacturer's specified service life. Otherwise, the wheel may deflate due to high wear. There is a risk of explosion directly during operation.

Problems exist with tubeless tires - the fitting sometimes does not fit well on the disc, air leaks.

The main causes that lead to damage to car tires and air leakage are indicated. Whether it is possible to drive on a flat tire is determined by the driver himself, taking into account his experience and capabilities.

Run-flat hazard

Driving with a flat tire is not recommended. Driving a car is significantly more difficult, there is a risk of getting into an accident, creating a threat to other road users.

Among the main problems that driving with low tire pressure can cause are:

  • the problem described earlier becomes more pronounced with increasing speed, the car becomes almost uncontrollable;
  • increased fuel consumption - an inevitable companion of driving with a flat tire;
  • a completely flat tire is at risk of sidewall damage, cuts, which can make it completely unusable;
  • due to increasing pressure on the disc, there is a risk of rubber damage;
  • prolonged driving on a flat tire leads to disassembly of car tires, subsequently to damage to the disk;
  • sharp maneuvers are difficult, this is one of the factors of the accident.
  • A flat tire is a serious hazard. Each driver must understand this and take all necessary measures to eliminate the problem. In no case should a puncture be ignored, at high speed the situation can completely get out of control. The ideal would be to replace the wheel with a spare, repair at the nearest tire shop.

    A car tire is a complex system. Consists of different elements. Manufacturers use special technologies and materials to provide the declared driving characteristics of the car. The special pattern on the main part of the tire has its own functionality, and does not serve solely for beauty. Any deviation from the norm leads to a decrease in the functionality of the tire, respectively, the car loses its qualities. Its use becomes unsafe until the problem is solved.

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    How much and how much you can drive with low pressure

    It is worth noting that under no circumstances should you drive with a completely flat tire. The situation can get out of control of the driver at any time, the tire will fly off the disk, he will receive damage that will lead to new problems. It's best to call a tow truck, no matter the cost.

    An exception to the rule may be a tire that still has some air left in it. You can try to get to a service station or tire fitting. You can also try to inflate the tire to give yourself more time.

    Low pressure driving is possible subject to the following rules:

    • minimum driving speed;
    • the movement takes place without interfering with other road users;
    • sharp maneuvers on the road are not allowed;
    • one should be attentive to pits, irregularities;
    • it is necessary to periodically monitor the condition of the wheel, stop and check the tire.

    The average distance allowed to drive with a half-flat tire is 10 kilometers. This is only allowed if the above rules are observed.

    Consequences

    Delays in dealing with low tire pressure, punctures, or other damage can result in negative consequences. There may be problems with the operation of the following systems:

    • brakes - the efficiency of work is significantly reduced, which is especially pronounced during hard braking;
    • steering system - sharp maneuvers are difficult, any turn may be accompanied by a skid of the car, it becomes impossible to control the car;
    • wear of the elements of the steering system;
    • punctured tires begin to overheat, which negatively affects their service life;
    • increased fuel consumption - this is due to an increased rolling resistance parameter of a flat tire;
    • Vehicle dynamics are reduced.

    A vehicle with flat tires is a danger to other road users and its driving characteristics are affected.

    It must be understood that movement with insufficient pressure leads to deformation of the rubber. You run the risk of completely damaging the tire, subsequently replacing it with a new one. Therefore, the decision to drive on half-flat tires must be made carefully, carefully evaluate all the consequences and alternatives.


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