How to repair broken plastic footwell on atv


Quad Logic Polaris Sportsman 450/570 Steel Footwell

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Steel makes for better boot grip and superior protection.

By Kristi Hopp

April 6, 2022Do away with those stock plastic footwells by installing a set of Quad Logic’s all-steel-construction footwell floorboards.Quad Logic

If you’ve kept up on our ATV Rider Buyer’s Guides and reviews of Polaris ATVs, then you’ve probably noticed there is one area that we just can’t quit complaining about—the stock plastic footwells. To be more specific, the integrated plastic footpegs wear out over time and can become slippery in wet conditions. A steel serrated footpeg would offer more durability and optimal boot grip.

Quad Logic, out of Ramsey, Minnesota, created the fix we’ve been asking for, and took it even further with its all-steel footwell floorboards for the Polaris Sportsman 450 and 570. Manufactured from lasered sheet steel, these footwells contour to the shape of your fenders. Steel serrated footpegs run from side to side for better grip and extended wear protection. The floorboards are finished with a textured powdercoat finish that not only looks great but further enhances boot grip.

The kit includes both the left and right floorboards and all necessary hardware.Quad Logic

The kit includes both the left and right floorboards. Most original hardware can be used as the Quad Logic floorboards fit like the stock floorboards. This particular kit fits all 2014 and newer standard-chassis Sportsman 450/570 models, including EPS and SP editions. Quad Logic also makes similar kits for older Polaris Sportsman models and Can-Am Renegade and Outlander ATVs.

This particular kit runs $359.95. Pricing varies for other models. For more information and online purchase, check out Quad Logic online with this link.

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    What Plastic Types Are in ATV Fenders and Other Parts?

    ATVs use plastic materials in just about every component that isn’t metal or rubber. Any time you need to repair cracked or damaged plastics, such as fenders or body panels, you must know what type of plastic the part is made of for a durable result.

    ATV fenders and body panels are typically made of thermoplastics such as polyethylene (PE), polypropylene (PP), or thermoplastic olefins (TPO). Components such as footwells, fender flares, inner fender panels, and other black plastic trim are often made of ABS (Acrylonitrile Butadiene Styrene).

    To determine what type of plastic a specific part of your ATV is made of, you need to do some investigation. This post covers several methods that hopefully will lead you to a definite answer.

    Why Does the Type of Plastic Matter?

    Most people don’t give what type of plastic is used in their ATV a second thought before facing a damaged plastic component that needs to be repaired. 

    Cracks and holes in the fenders or other exposed plastic components are bound to happen sooner or later if you take your ATV off-road. Cracked plastics are the most common damage in ATVs by far. 

    The easiest way to repair damaged plastics would be to buy a new part. But if your budget doesn’t allow it, and function matter more to you than aesthetics, you may want to repair the damage at home or a body shop.

    Any time you want to repair damaged plastic, you need to know what type of plastic the components are made from to ensure a sturdy and durable result. 

    If you consider welding the crack, you must ensure you get welding rods of the same plastic type as the component you are repairing. 

    Welding plastics use heat and a strip of fresh plastic material to melt the crack back together. Using different materials will create a more brittle weld that will likely break again. 

    And if you’re looking to use glue, you must choose the right type of glue and apply the correct procedure.

    ATV plastics are chemically resistant, meaning they are unaffected by most chemicals. That is why you need glue designed to bond to your specific type of plastic. Generic adhesives or glue intended for a different kind of plastic may not adhere correctly. 

    Also, some plastics, such as PE, cannot glue without preparations such as flame treatment before gluing. 

    Why Do They Use More Than One Type of Plastic?

    ATV manufacturers and their engineers choose plastic-type depending on a range of factors.

    Cost: Some plastics are cheaper to buy and manufacture while still offering the required quality and properties. Some manufacturers cut costs more than others that focus more on quality. 

    Material properties: Some plastic parts, such as those more exposed to impacts and flying debris, need to be of a more rugged and impact-resistant type of plastic. Less exposed parts that are more visible still need to be tough while also being flexible and offering prettier visuals. 

    Raw material availability: Markets go up and down, and manufacturers may choose a plastic type depending on what is available.  

    Manufacturing equipment: Some manufacturers may choose plastic-type depending on their existing equipment. Buying a new production line of machinery to use a different type of plastic may not be profitable. 

    What’s the Difference Between Plastic Types Used in ATVs?

    There is more to plastics than most people first come to realize. In fact, the science around plastics has its subject field that you need an education in material technology to comprehend fully.

    Back when I got my degree in engineering, there was a subject called “material theory.” While I’m no expert in plastics, I decided to look at some key properties that make thermoplastics ideal for ATVs. The overview also shows us the practical differences between the most common types.

    Most ATV Plastics are Thermoplastics

    With a few exceptions, most plastics used in ATVs are a form of thermoplastic.

    A thermoplastic is a general term that covers any plastic polymer that becomes pliable or moldable when heat is applied and solidifies when it cools back down.  

    Thermoplastics are an excellent material for making ATV components because they can be molded into almost any shape and form using various methods, including:

    • Injection molding – A technique where plastic pellets are heated until they melt and then injected into a metal mold.
    • Compression molding – A method where preheated plastic is compressed between two metal mold parts.

    Thermoplastics are versatile materials that are relatively easy to fabricate. They are recyclable, some easier than others.

    ATV plastics are exposed to regular gasoline or oil spills and must withstand these chemicals. That is why plastics such as polyurethane (PU) that break down or get soft from gasoline exposure are not common in ATVs.

    Polyethylene (PE), or specifically High-Density Polyethylene HDPE

    Polyethylene is the most widely produced plastic in the world. You’ll find it in everything from plastic shopping bags and plastic bottles to ATV fenders. 

    The term “polyethylene” is an umbrella term that includes several sub-categories of PE plastics that all use polyethylene as a base.  

    The type of polyethylene used in ATV fenders is high-density polyethylene (HDPE). As the name implies, it’s a more dense type compared to other available grades of PE.

    When someone says their ATV fenders are PE, they probably mean HDPE, as no other type of PE is suitable as fender material.

    Why HDPE is an excellent choice for ATV fenders and body panels:

    • Chemically Resistant – Will likely not get damaged from chemicals it may become exposed to on an ATV:
      • Excellent resistance to most solvents, even acetone.
      • Very good resistance to alcohols, dilute acids like battery acid, and alkalis.
      • Moderate resistance to gasoline, oils, and grease.
      • Resistant to brake fluid, but brake fluid will damage any paint. 
    • High tensile strength – does not tear easily. 
    • Moisture resistant – is not affected by water.
    • Hard but semi-flexible – Remain stiff but flexible in temperatures ranging from -50°C to +60°C (-58 °F to 140 °F).
    • High impact strength – can withstand hard hits from things like flying rocks. It tends to stretch rather than shatter.
    • Low friction – Mud and dirt do not stick easily to the wax-like surface.
    • Inexpensive – but typically more expensive than polypropylene (PP).
    • Can be welded – Various welding techniques exist, but a particular type of heat gun and PE-welding rods is most suitable for DIY applications. 

    Disadvantages of HDPE:

    • Low melting point compared to other thermoplastics. HDPE melts at 120 to 130 °C (248 to 266 °F).
    • Not possible to glue without pretreatment. The chemically resistant properties prevent most glues from bonding unless you pretreat the surface. One way of pretreatment is by flame treatment.
    • PE can become brittle from UV radiation in sun rays. Carbon black is commonly used as a UV stabilizer to make the plastic more UV-resistant. 
    • Paint and decals don’t stick well to the wax-like surface.

    Typical uses of PE or, more specifically, HDPE in ATVs:

    • Front and rear fenders.
    • Body panels, such as side panels.
    • Gas tank and brake fluid container.
    • Skid plate

    Polypropylene (PP)

    Polypropylene is also a thermoplastic and is the second most widely produced plastic worldwide. 

    Polypropylene (PP) has many similar properties to pole ethylene (PE) but is slightly different in some aspects.

    PP vs PE plastics in ATVs:

    • PP is more heat resistant with a higher melting point than PE.
    • PP is mechanically rugged with good fatigue resistance but is not as impact resistant as PE.
    • PP is stiffer than PE but is still flexible. It becomes brittle below 0 ºC. 
    • Mixing PP with ethylene (copolymerizing) improves mechanical strength and low-temperature properties to a level that competes with ABS.
    • PP has high chemical resistance similar to but not as good as PE.
    • PP is vulnerable to degrading from UV radiation in sunlight and susceptible to oxidation.
    • PP is not as resistant to moisture (more permeable), but the difference is negligible regarding its use in ATV fenders. 
    • PP is slightly lighter than PE.
    • PP is less expensive than PE.
    • PP is more straightforward to repair than PE as it can be glued using hot melt glue made of polypropylene. It can also be welded, and holes can be filled the same way as PE but using a PP-welding rod. 
    • PP is recyclable but not as easy to recycle as ABS and PE.

    Typical uses of PP in ATVs:

    • Front and rear fenders.
    • Body panels, such as side panels.

    Thermo Plastic Olefin (TPO)

    Thermo Plastic Olefin (TPO) is a generic name for more complex thermoplastic forms that are becoming increasingly popular in exposed plastics such as ATV fenders and automobile bumpers. 

    TPO plastics are blends of several components added to improve material properties over conventional thermoplastics further. TPOs typically contain fractions of three primary components:

    • A thermoplastic base, most commonly PE or PP.
    • Elastomer or synthetic rubber for increased elasticity.
    • Fillers such as fiberglass, carbon fiber, and others improve rigidity and tensile strength.

    TPO also goes by Thermo elastic olefin (TEO), where olefin is just a term that refers to polymer plastics such as PP, PE, and others. 

    Please note that TPO and TEO are only generic names, so you cannot be sure what the properties and the various components are just by knowing it’s a TPO.

    Other benefits of TPOs:

    • TPO is UV-stabilized and does not degrade from sun rays. 
    • TPO is paintable.
    • TPO is easy to mold into various shapes. 
    • More durable than PE and PP.

    Typical uses of TPO or Teo in ATVs:

    • Front and rear fenders.
    • Body panels, such as side panels.

    Acrylonitrile Butadiene Styrene (ABS)

    ABS is a thermoplastic made of different base materials than the other plastic types in this post. 

    Acrylonitrile and styrene offer strength and rigidity, while polybutadiene rubber adds toughness and flexibility. Additives such as fiberglass are used to improve toughness further.

    Benefits of ABS plastics in ATVs:

    • Stiff and sturdy: ABS is tough; there’s no doubt about it. LEGO bricks are made of ABS plastic, which should speak for itself. 
    • Excellent impact resistance: ABS is known for its ability to withstand impacts better than other polymer plastics. This is what makes ABS plastics a great choice for the more exposed areas of an ATV.
    • Easy to repair: A mangled component from ABS can be reheated to its melting point and reshaped. This property applies to all thermoplastics but is more critical in parts that are more likely to take a hit. ABS plastic is relatively easy to weld.
    • Good chemical resistance but is not resistant to solvents. Acetone and alcohol will dissolve ABS.
    • Shiny and impervious surface: Makes cleaning easier. 
    • Remain impact resistant at lower temperatures: ABS can be used between −20 and 80 °C (−4 and 176 °F).
    • ABS is lightweight.

    Disadvantages of ABS plastic:

    • Low melting point. Not ideal for high heat exposure, like near an ATV exhaust pipe.
    • Degrades from UV exposure: ABS also gets damaged from sun rays, but additives are used to improve UV resistance. 

    Typical uses of ABS plastics in ATVs:

    • Airbox and air intake hoses
    • Footwells and floorboards
    • Fender flares, mudguards.
    • Inner fender panels and covers.
    • Other trim components.
    • Cargo boxes.
    • Your painted fenders may be ABS.

    Acrylic Plastics

    Polyacrylic Acids (PAA) and Poly Methyl Methacrylate PMMA are acrylic plastics often used in ATV headlights and rear lights.

    Acrylic plastics offer a sturdy, lightweight, and impact-resistant substitute for glass. It is much harder than the other plastic types. 

    Thermoplastic Elastomers (TPE)

    TPE, sometimes called thermoplastic rubbers, is a mix of plastic and rubber commonly used in the tracks on ATV belt kits.

    How to Know What Type of Plastic Is Used in Your ATV?

    Now that you know the most common plastic types in ATVs, how do you know what plastics your ATV is made of?

    Check for Imprints Markings

    Plastic parts may or may not have imprints or markings that indicate the plastic type for recycling purposes.

    What the symbol looks like depends on when and where the part was manufactured.

    The most common markings to look for are the recycling symbols created by the Plastics Industry Association. 

    The symbol consists of a triangle formed by three circling arrows with a number inside the triangle that indicates the plastic type. Underneath the triangle is an abbreviation for the plastic type (HDPE, PP, etc.)

    On older ATVs or some Chinese models, you may find markings that only contain abbreviations, like the fenders on this youth ATV.

    The markings are usually placed somewhere out of sight inside the wheel wells, inside the airbox lid, or behind body panels.  

    You might have to remove the part to find the symbol, but you need to remove it anyways if you plan to repair it.

    Check the User Manual or Service Manual

    Usually, you will find information about body panels and fender plastics in the manuals. However, the data is generally not easy to find and may require too much searching for some people’s liking.

    Do a Flame Test

    If you can cut off a piece of plastic, you can perform what is known as a flame test. Make sure you do this outdoors somewhere fireproof. 

    Cut off a small plastic sample and light it on fire. Do NOT breathe in the smoke, as it can be highly toxic.

    Observe the color of the flame, the scent, and how the plastic burns.

    • Polyethylene (PE) – Drips, smells like candlewax
    • Polypropylene (PP) – Drips, smells mostly of dirty engine oil and undertones of candle wax
    • Acrylonitrile butadiene styrene (ABS) – Not transparent, sooty flame, smells of marigolds
    • Polyurethane foam (PU) – Yellow flame, acrid smell, plastic crumbles

    Do a Solvent Test

    Cut off a piece of the plastic and place it in a solvent like acetone. If it dissolves or goes softer over a few hours, you know it is ABS plastic.

    If All Else Fails – Ask Your ATV Dealer

    They may or may not know the answer, but they should be able to send a request to the manufacturer directly. 

    Repair of ATVs in Krasnoyarsk qualitatively and inexpensively quickly

    Diagnostics and repair of ATVs are important areas in the maintenance of motorcycles and all-terrain vehicles. It is important. So that the vehicle constantly remains on the move, does not have problems with movement and safety for the driver and passengers. Therefore, it is necessary to undergo technical inspection constantly, in time to change broken or failed spare parts and assemblies, to undergo an inspection of the condition of the machine, technical fluids.

    We offer repair of ATVs in Krasnoyarsk and on favorable terms. There are low prices, promotions and discounts are constantly held. It is possible to order spare parts and accessories for tuning for any brands of all-terrain vehicles, snowmobiles and motorcycles. The employees of our workshop have extensive experience in servicing Yamaha, BRP, Suzuki, Honda and other brands, they immediately identify breakdowns and their causes. The use of modern computer equipment will allow you to detect problems in time and eliminate them. Departure to the client is possible.

    When an ATV arrives at the service station, a complex diagnostic must first be carried out in order to identify all possible problems. It usually includes the following steps:

    • running gear check;
    • engine;
    • computer diagnostics;
    • checking electrical equipment and all major components.

    Every machine needs regular maintenance. Especially for ATVs, which often work in intensive operating conditions, which is called "wear and tear". therefore, attention to the technical side of their work needs a lot. Off-road can lead to frequent breakdowns, even if the car drives well and is not noisy - this does not mean that you can not visit the service. On the contrary, regular inspections will allow the iron horse to serve longer.

    This should be especially remembered by beginners who pay more attention to tuning than repair. Unfortunately, all equipment is subject to wear and tear. When contacting a motorcycle service, you must have a service book with you, it also indicates the frequency of visiting the service station. If your equipment is older than 3 years, then it is better to undergo repairs a little more often. And you definitely shouldn't repair an ATV yourself, especially if you don't understand how it works. The risk of harm is much greater, and savings are unlikely to succeed. Recommendations of experts: contacting the service at least twice a year - in preparation for the active summer season and winter.

    We offer quality service and competitive prices. The standard check includes:

    • diagnostics of all units and assemblies;
    • checking wear, level of technical fluids;
    • replacement of filters, oils, other liquids;
    • preventive examination;
    • professional cleaning of all units;
    • tire and rim replacement;
    • removal of scratches, dents;
    • installation of new spare parts and tuning.

    Experienced technicians available for a wide range of repairs. You won't have to wait long - a large warehouse of spare parts and the necessary equipment will allow you to carry out repairs quickly. Qualified masters use modern equipment, including computer programs. Quality repairs are guaranteed - you can contact us with any problems and brands of ATVs and motorcycles.

    Engine repair

    The heart of the machine requires careful attention. To extend its service life, it is better to use fuels and lubricants that have been tested and recommended by the manufacturer, and regularly conduct diagnostics. The main areas of repair:

    • capital;
    • bulkhead of the motor, cylinder head, piston group;
    • valve grinding;
    • replacement of the ignition coil, valves.

    Suspension repair

    It is subjected to crazy loads, so it can quickly fail. Breakage is better not to allow, because the equipment can fail at any time. Therefore, the load must be uniform. When repairing, specialists can replace bearings, hubs, levers, shock absorbers, bushings of levers and shock absorbers, ball bases. After that, alignment-adjustment is required.

    Transmission repair

    Also an important part of the machine that needs attention. Among the main works, one can single out the replacement of the variator, its belt and cover, cardan and its cross, drive, CV joint and its anther, gearbox oil seals.

    Electrical equipment

    Electronics can fail in any technique. But our experts will quickly carry out maintenance of the battery, replace the ignition locks, starter, alternator and repair the wiring.

    Alas, no one is immune from accidents, especially if the ATV is constantly used in extreme conditions. Customers may face problems with damage to the body, plastic, attachments, frame geometry. Therefore, after an accident, it is worth contacting professionals who can carry out serious work, including sawing and overcooking the frame.

    Repair begins with a visual inspection, determining the degree of damage, the complexity of the work. Plastic parts and steering gear require the least time to eliminate shortcomings, most of all - the chassis and frame.

    In addition to repair, we can carry out ATV tuning. We offer customers a large list of additional accessories and equipment that will help make your vehicle stand out, increase its efficiency and extend its life. You can modify the nodes, install additional devices, tune the engine, or even paste over the entire body with a protective or carbon film. In the basic equipment, not all cars will be able to overcome deep fords, move through fallen trees, move through impenetrable swamps and ruts. But tuning will help to do this. Also among the useful additions is equipping cars with trailers, snow plows, devices for clearing the territory and even plowing the land.

    A full range of services for diagnostics, repair, replacement of parts and tuning in the company includes:

    • mechanical damage check;
    • cleaning, carburetor synchronization;
    • replacement of candles, oil, seals, lamps, batteries;
    • installation of a protective film;
    • steering wheel adjustment;
    • repair of engine, running gear;
    • washing;
    • driving test;
    • bolt tightening;
    • checking electrical equipment tire pressure, no oil leakage;
    • checking the gas tank, engine, especially injection.

    Tire fitting is also important in repair, because tires need to be changed constantly, they need to be balanced and changed when changing driving style or type of road. When changing tires, it is important to take into account the pressure, because it is different from a car. Therefore, when choosing any repair work, contact the professionals in their field. Recently, for the repair and tuning of ATVs, the service of pasting with a film - carbon, vinyl or ordinary protective film - has become popular. It can be glued to the entire body, individual parts, imitate textures and airbrushing, give a metallic sheen or camouflage vehicles. The transparent film will protect the surface from fading. Headlights can be glued with armored film so that they do not break or chip. For those who like to stand out, there is the option of pasting the body with matte carbon - it looks stylish, makes it easier to wash and clean.

    To prolong machine life, keep rubber and plastic parts clean, change consumables and oil regularly, and lubricate suspension arms regularly. According to reviews, this will help to operate all-terrain vehicles longer.

    Estimated cost of work:

    No.

    WORKS

    BRP

    1

    Rewind winch

    500

    2

    Winch repair with removal and rewind

    from 3000

    3

    Installing tracks on an ATV

    10000

    4

    Installing the backrest

    100

    5

    Installing the windshield

    3000

    6

    Arm and footpeg bottom protection installation

    3500

    7

    Case installation

    600

    8

    Installation of a wardrobe trunk with additional electrical elements

    1500

    9

    Installing the winch in a regular place + wiring layout

    1500

    10

    Installation of a non-standard winch + wiring layout

    3500

    11

    Front/rear kengurin installation

    1000

    12

    Installing heated handles

    2000

    13

    Installing Heated Handles with Trigger

    2500

    14

    Power body kit installation

    from 2000

    15

    Snow plow installation

    from 2000

    16

    Radiator extension installation

    from 3500

    17

    Installation of additional lighting

    from 1500

    18

    Handlebar guard installation

    300

    19

    Installation of arch extensions

    1000

    20

    Installing snorkels

    from 4000

    21

    Alarm setting

    3000

    22

    Installation, activation of GPS/GSM tags

    500

    23

    Seat heating installation

    2000

    24

    Installing footrests for a second passenger

    2000

    25

    ATV wash

    300

    26

    Frame geometry restoration

    from 20000

    27

    Locksmith work

    500

    28

    Cylinder head cover replacement

    500

    29

    Oil change in internal combustion engine

    600

    30

    Replacing the Recoil Starter


    31

    Replacing the oil seal from the right crankcase cover


    32

    Replacing the CPG without removing the engine

    10000

    33

    Overhaul (ICE) with removal

    40000

    34

    Overhaul (gearbox) with the removal of the internal combustion engine


    35

    Overhaul (checkpoint) with removal

    15000

    36

    ICE valve adjustment

    2500

    37

    Repair work with the removal of the left engine cover

    from 1500

    38

    Repair work with the removal of the right cover (semi-crankcase)

    from 1500

    39

    ICE diagnostics

    1500

    40

    Diagnostics of the fuel system carburetor, injection

    500

    41

    Chassis and transmission diagnostics

    1000

    42

    Electrical diagnostics

    500

    43

    Rear gear oil change

    300

    44

    Front gear oil change

    300

    45

    Flushing the internal combustion engine when changing the oil

    300

    46

    Grease packing oiler press

    100

    47

    Complex


    48

    Maintenance

    8500

    49

    Plastic replacement 1 element

    from 1000

    50

    Plastic repair 1 element

    from 1000

    51

    Cooling fan replacement

    3500

    52

    Air filter assembly replacement

    400

    53

    Carburetor replacement + adjustment without add. plastic disassembly


    54

    Fuel hose replacement

    200

    55

    Fuel tank replacement

    from 2000

    56

    Fuel cock replacement


    57

    Fuel filter replacement


    58

    Replacing the accelerator cable

    600

    59

    Replacing the filter element

    100

    60

    Flushing the gas tank (with removal) + cleaning, injectors

    3500

    61

    Flushing + carburetor adjustment + removal and installation


    62

    Shock absorber replacement (front or rear 1 pc)

    500

    63

    Variator Weight Replacement

    1200

    64

    Replacing the rear brake pads on the drum


    65

    Replacing the cardan shaft

    1100

    66

    Replacing front brake pads on one caliper

    400

    67

    Replacement of the steering knuckle with complete disassembly and adjustment of the steering rods

    2500

    68

    Hub bearing replacement (with hub removal) left/right

    1500

    69

    Replacing the anther of the cardan rear gear

    1500

    70

    Replacing the cooling system radiator

    3500

    71

    Replacing the rear gearbox

    2000

    72

    Replacing the front gearbox

    1500

    73

    Variator Belt Replacement

    1500

    74

    Tie rod replacement

    700

    75

    Transmission oil seal replacement

    from 600

    76

    Drive removal

    1600

    77

    Clutch replacement (drum, clutch plate)


    78

    Brake caliper replacement

    800

    79

    Replacement of brake pads (all) + brake adjustment

    1000

    80

    Replacing the clamp on the CV joint boot

    200

    81

    Ball joint replacement

    from 500

    82

    Gearbox overhaul (removed)

    5000

    83

    Overhaul of the front gearbox with removal and installation

    7000

    84

    Overhaul of the rear gearbox with removal and installation

    7000

    85

    Hydraulic brake bleeding with brake fluid replacement 1 circuit

    200

    86

    Mechanical brake adjustment

    100

    87

    C/U rear upper arm

    from 900

    88

    C/U rear lower arm

    from 900

    89

    C/U front upper lever

    from 900

    90

    C / U lever front lower

    from 900

    91

    One wheel tire fitting + removal and installation

    200

    92

    Rear CV joint removal installation (CV joint cover)

    1600

    93

    Front CV joint removal installation (CV joint boot)

    1600

    94

    ECM Computer Diagnostics

    4000

    95

    Ignition coil replacement

    300

    96

    Switch replacement

    300

    97

    Starter Relay Replacement

    300

    98

    Spark plug replacement

    200

    99

    Servo Replacement

    from 800

    100

    Replacement of electronic parts (electro block, relay)

    400

    101

    Electric starter replacement

    1500

    102

    Battery charging and diagnostics

    200

    103

    Generator repair (replacement) with partial disassembly of the internal combustion engine

    from 3500

    104

    S/U battery

    200

    105

    S / U Steering switch block, left

    300

    106

    S/U Steering switch block, right

    300

    107

    C/U instrument panel

    600

    108

    Installing the battery in a wrong place

    from 1500


    Repair and service - FORMULA7R BRP

    How to repair an ATV by yourself?

    This is covered in the plump volumes of the Repair Manual, which can be found in specialist shops or on the Internet. However, the paradox lies in the fact that an ordinary user, even with stable auto mechanic skills, in most cases will not be able to repair a modern ATV. Of course, he can fasten a piece of plastic that has flown off, replace a rear-view mirror or a burned-out light bulb. The pinnacle of home repair will be the replacement of brake pads, and even then, you need to carefully remember the disassembly sequence so that at the end there are no “extra” parts. A more complex repair is impossible without special tools, pullers and torque wrenches - a modern ATV is a high-tech unit with many adjustments, and in the old fashioned way, with a sledgehammer and a wrench, something cannot be changed.

    Proper snowmobile operation.

    So you are the proud owner of a brand new BRP snowmobile. How to make it please you with long and reliable work without breakdowns? The following text should not be considered as operating instructions under any circumstances! Each model has its own unique features. We have collected here only the main recommendations, the reading of which cannot replace a close study of the instructions!

    There are three rules for proper snowmobile operation:

    1. Fill up a full tank of petrol and oil before leaving.
    2. Always carry a spare CVT belt
    3. Never ride alone!

    The third point is the most important. Without a second snowmobile (and its driver), there is a great risk of losing a lot of time, health, and, God forbid, lose your life if a sudden breakdown (or just your mistake in driving, and the subsequent accident) finds you in a deserted area, far from human housing in extreme cold weather. A partner will help turn the snowmobile over, free it from captivity, and in extreme cases, simply evacuate you to people.

    Before leaving.

    Before you hit the road, you need to check: the throttle stick (does it stick), the brakes are working, visually check the variator belt for the absence of protruding threads (this is the first sign of an imminent break), use a rubber mallet to beat off the ice from the suspension elements, caterpillars and front skis, so that nothing can block the moving parts.

    Be sure to warm up the engine before you start, especially on 2-stroke engines. Riding on a cold engine is fraught with the fact that when you sharply press the gas, an unlubricated piston can scuff the surface of the cylinder. Ski Doo and Lynx snowmobiles have a special “warm-up” function that provides ideal conditions for this procedure.

    While driving.

    BRP snowmobiles are protected from overheating. If you drive on packed snow or ice for a long time, the temperature may rise due to the fact that the cooling is produced by snow dust. The driver must periodically bring the device to loose snow so that dust enters the radiator tunnel. If the movement goes on coasting for a long time, then you need to use special scrapers that raise dust. In addition to cooling the radiator, snow dust also lubricates the entire rear suspension. But, even if the temperature reaches a critical level, the motor will simply stop - its protection will work.

    After the trip.

    After stopping, the suspension and footboards must be cleared of ice. Inspect the snowmobile for damage, check the tightness of the connections, and wait for the next ride.

    Snowmobile repair

    Alas, the snowmobile will have to be repaired mainly in service centers. Yes, you can change a broken trim panel, add oil, change light bulbs. In extreme cases, tighten the caterpillar and change the torn variator belt. But it’s better not to get into the engine or transmission without the skills of a locksmith and large tools - there may well be subtleties of tuning that only specialists know about. The snowmobile owner's manual details all the maintenance you can do.

    Maintenance and repair BRP Spyder

    The modern trike BRP Spyder is a high-tech product and one of the masterpieces of engineering in recent years, a bunch of electronics and precision parts. Devices that make life easier for the driver, making the trip safe, are interconnected by a single electronic information system, human intervention in which is highly undesirable.


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