How to adjust the automatic clutch on a 250 moto 4 atv


Yamaha Moto 4 - Complete Review and Specs

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In 1985, Yamaha released a first of its kind – the Yamaha Moto-4. The launch of this vehicle triggered the shift from three-wheel to four-wheel ATV design – and manufacturers worldwide followed suit. The four-wheeler was great news for farmers, hunting groups, and average consumers. While its popularity in the ’80s made it such a big hit, the Yamaha Moto 4 makes us wonder how it compares to current ATV standards.

The Yamaha Moto 4 marked the beginning of all-terrain vehicles. It had a 196cc engine, an electric starter, an automatic transmission, a reverse gear, and a snorkel air intake. It also minimized off-roading hazards and made rides more enjoyable with its four-wheel design.

Whether you’re looking to save costs on rebuilding, deciding to get your kid their first beginner quad, or searching for maintenance tips for this ATV, you will learn all these in this complete review.

Yamaha’s First

The introduction of the Yamaha Moto 4 in 1985 occurred when the ATC or three-wheel design dominated the all-terrain scene. Back then, ATCs or all-terrain cycles already had powerful engines but were not the safest or most stable to ride over uneven terrain.

Innovators at Yamaha saw that these issues held ATVs back and wanted to trigger the shift to four-wheeled ATVs. And so, Yamaha’s first four-wheeler was born.

Yamaha’s new design featured a combination of a four-stroke, 196-cc engine with deep torque, an electric starter, a centrifugal-automatic clutch, and a snorkel air intake.

A reverse gear, which helped during deceleration, gave the Moto 4 excellent maneuverability on rough terrain.

Front and rear racks offered more storage and towing capabilities, making it ideal for both recreation and utility purposes. And riders enjoyed a more stable and safer riding experience.

Yamaha produced three other engine displacement versions for the Moto 4, namely: the Yamaha Moto 4 225, 250, and 350 – these new versions came with manual transmission and 4WD options. Although the Yamaha YFM200 started the Moto 4 series, its sibling Yamaha Moto-4 350 became the designated Moto-4 model from the time it hit full production in 1987 until 1995.

The Yamaha Moto 4 350 or YFM350ER eventually became the prototype of various Yamaha models such as Warrior, Raptor Big Bear, and other YFM designations. Fitted with a bigger 329-cc engine, this sport ATV was designed for strong midrange pulling capabilities and serious mudding and riding in shallow water.

Yamaha Moto 4 (YFM200) Specs

Engine

Powered by a four-stroke, air-cooled single-cylinder SOHC engine with a bore of 67 millimeters and a stroke of 55.7 millimeters. The engine is forward-inclined with a displacement of 196 cubic centimeters. A Mikuni carburetor handles the air-fuel mixture with a compression ratio of 8.5:1 and compression pressure of 883 kPa (9 kg/cm3, 128 psi). Fuel tank capacity is 2.5 US gallons/9.5 liters with a reserve amount of 0.5 US gallons/1.9 liters.

Drivetrain

Power travels via a five-speed automatic constant mesh transmission inclusive of a reverse gear. It has a two-wheel drive with a maximum power output of 11.5kW (15.6PS) / 7,500r/min. The later versions from 225-cc to 350-cc come with manual transmission and 4WD options.

Ignition

Uses a CDI magneto electric start system and comes with a Mitsubishi ignition coil and an A.C. magneto generator.

Tires

The Yamaha Moto 4 tires consist of Dunlop KT982 22 X 8-10 front tires and a Dunlop KT988 22 X 10-8 rear tires with tubeless panel wheels. Front wheels allow 2.6 inches of travel while rear wheels have 4.33 inches.

Brakes

It uses a right-hand operated front drum brake and a single, rear hydraulic disc foot brake.

Suspension

The Moto 4 features a swing axle front suspension. The rear suspension utilizes a swing arm (monocross) with a steel finish.

Dimensions

The quad’s overall length is 68.9 inches for U.S. and Canada and 72.8 inches for all other markets. Width is 41.1 inches, and height is 40 inches; minimum ground clearance is 8. 3 inches. The vehicle wheelbase is 44.1 to 44.3 inches. The seat height is 28.5 inches. Its core weight with oil and fuel tank is 406 lbs/184 kg for U.S. and Canada and 423 lbs/192 kg for all other markets.

Exterior

It comprises a steel frame and plastic body material, including front and rear fenders that you can protect from the elements with a Heavy-Duty, Triple-Waterproofed ATV Cover (view on Amazon). The ’85 model features a snorkel air intake and front and rear racks. It comes equipped with a 45-watt bulb headlight and a 7.5-watt taillight.

Cost of a Yamaha Moto 4

The MSRP of the 1985 Yamaha Moto 4 is quite obscure. But we can pinpoint the MSRP of the 1987 Yamaha Moto-4 YFM225T to be at $2,599. Nada Guides gives a price range between $265 to 1,275 for the 1985 Moto 4 YFM200N model in particular.

On the other hand, auction prices are between $199 and $2,237. Motos in poor condition or those auctioned for parts only sell within the price range of $199 to $550. Everything else above $550 would be in mid-fair to very good/excellent condition.

1986-1992 models are mostly in circulation in auctions and resale. Most of the ATVs found in these auctions have minor repairs needed for the sprayer tank, electric pump, and push-button start switch or battery replacement. But there are a few requiring complete tire and parts replacement and bodywork due to the four-wheeler being in poor condition.

Some of these ATVs sell cheap as they have sat for a while, with engines no longer starting or running. Some require little to no repairs but do not have titles. Others with titles or front and rear cargo and snowplow attachments are more expensive, even if they have an older model year.

What to Look for When Buying a Used Yamaha Moto 4

Since most (if not all) Yamaha Moto 4 purchases are secondhand, expect alterations from minor repairs to full rebuilds. The condition and model year of your workhorse and whether the previous owner took care of it or not entirely dictates the extent of what needs to be changed or replaced in your quad. Below are some common things that need to be looked into when buying a used Moto 4:

Carburetor

Although the Mikuni carburetor is an excellent piece of work that can withstand years of use, it is always good to check this and see if it needs cleaning or replacement.

Oil

Used four-wheelers typically have a lot of gunk and sludge in their oil when you drain them. Some owners are guilty of never changing oil for the entire duration they’ve had their ATVs – and of course, they never tell you this. Be keen on checking the condition of the oil filter, too, as Moto 4 has a mesh-type oil filter, not the paper one. In some cases, the mesh of the oil filter deteriorates over time, and the metal shavings can mix with the oil, which is not suitable for your Moto.

Hardware

Inspect all the nuts and bolts and see if anything is loose. Include the kingpins, wheel bearings, and rigs as faulty ones may cause your Yamaha Moto 4 parts to come loose, or your wheels to be wobbly and unstable. If everything is in perfect shape, make sure to label them carefully when you disassemble your four-wheeler when rebuilding or cleaning it.

Suspension

Check on the A-Arms or rear swingarms to see if they are bent and need replacement. You might also need to replace the shocks of your bike. A brand new Yamaha shock absorber set costs around $600. But if you’re budgeting, there are available options online.

Bodywork

As a new owner of a secondhand Moto, you can prep the plastic of your quad in numerous ways. If the exterior is already a bit worn out, you can spray paint the plastic to a hue and design that you like. But if the plastic is not that badly corroded, you can either put decal stickers on it or do the heat gun trick.

Using a heat gun evens out any bumps on the plastic that may develop over time, making the look of your quad more polished and close to reasonably new. 

Other Things to Check

It is also worth inspecting other aspects of your four-wheeler like handlebars, electrical components, ATV seat, and lighting. But because it is quite an old model, some Yamaha Moto 4 ATV parts may be hard to come by. Luckily, there are a ton of online resellers and aftermarket dealers out there that provide your much-needed parts.

A few Yamaha Moto 4 250 parts are, likewise, compatible with the YFM200 version. I highly recommend that you do your research, too. Who knows? You might end up scoring cheaper but higher quality Moto 4 parts from less-known (even local) sources.

How to Put a Yamaha Moto-4 in Reverse?

Putting your Yamaha Moto-4 vehicle in reverse requires a few easy steps. Initially, you have to shift into the first gear, grasp the H-L-R lever, push the button on the bottom in, and pull it back at once. Performing these simple steps put your Yamaha Moto-4 in reverse.

Some Yamaha Moto-4 owners who had difficulty putting their ATV in reverse found that rocking the ATV helped resolve the issue.

In other instances, you may need to make adjustments in the linkage of the shift lever to put your vehicle in reverse. Check that the parking brake is pushed far enough and is not jammed. Note that greasing in the shifter and brake is critical for the efficient functioning of your Moto-4.

Yamaha Moto 4 Maintenance Tips

After doing a rebuild on your Moto 4, the next thing is proper maintenance. Maintenance is crucial for enjoying your quad in the coming years. Like any other ATV, it is best to refer to your owner’s manual when caring for your bike’s needs.

Not only are these the best procedures to follow for preventing further wear and tear, but Moto 4 servicing when it comes to steering and breaking power transmission systems may also slightly differ from other vehicles. On top of what you already know, here are additional recommendations on how to care for this workhorse properly:

1. Protect your ATV’s battery when not in use during winter.

Do this by removing the battery from the ATV and cleaning the terminals with baking soda to avoid corrosion.

2. Check the oil, coolant, and fluid levels regularly.

Conducting oil changes per your instruction manual helps prevent damage to the engine.

3. Inspect the plugs and filters.

Replacing these components periodically will help prevent the Moto 4 to become sluggish.

4. Keep the ATV tire pressure accurate, and tires inflated.

Deflated tires will not give you perfect control of your quad. Conversely, a correctly inflated tire helps prolong its life. Tighten the lug nuts on all wheels to ensure they do not fall off.

Identifying the Moto 4

Identifying the specific model is, in general, one of the more frequently asked questions about the Moto 4 and Yamaha ATV models. And for a good reason, as it helps consumers buy the correct parts and accessories for their quad and do the right kind of repairs. There are two ways to do it – by decoding the VIN and deciphering the model code designation.

Locating the VIN

The VIN is a standard vehicle identification numbering system that helps identify the manufacturer, design, engine type, and the year of make. It consists of a 17-digit alphanumeric code unique to every vehicle. For easy decoding, you can feed the entire 17-digit code online on the Yamaha VIN decoder website. 

All Moto-4 models have this code marked on the frame near the left footpeg when seated on the ATV. However, this specific location may change from year to year. Other areas where you can find the VIN are between the engine and the A-arm, on the neck of the frame close to the triple-tree, or slightly forward on the front-left footpeg. Cleaning the frame with a wire brush will help make the VIN more visible.

Model Code Designations

While there are approximately 19 different codes for ATVs Yamaha has produced to date, I will only list down the ones that start with a YFM code so you can make that distinction between a Moto 4 and other Yamaha ATV models:

Model Code DesignationMachine Marketing Name
YFM80Badger
YFM 200DX/225/350ERMoto 4
YFM100Champ
YFM350FWBig Bear
YFM350XWarrior
YFM400Big Bear
YFM400FWKodiak
YFM600Grizzly Hunter
YFM600FWGrizzly
YFM660Raptor

More About the Moto 4

Is the Yamaha Moto 4 a 4-wheel drive?

The Moto 4 YFM200 was initially a two-wheel-drive version. The 1986 Yamaha Moto 225 and 250, and the 1987 Yamaha Moto 4 350 (YFM350R) are four-wheel drive ATVs.

What kind of oil does a Yamaha Moto 4 take?

Yamaha Moto 4 350 ATVs need 2.2 quarts of wet clutch compatible 10W-40 motor oil, which can be regular or synthetic. However, avoid regular motor oils as these contain additives that may cause slippage in the ATV’s transmission. For the 1985 Yamaha Moto 4 200, the recommended transmission oil is 1.9 quarts of YAMALUBE 4 (20W-40) or SAE 20W-40 type SE motor oil, while the final gear case oil should be SAE 80 API GL-4 Hypoid gear oil. A great tip would be to buy motor oils with a JASO (Japanese Automotive Standards Organization) rating to ensure that it does not contain friction modifiers.

How do I change the oil on my Yamaha Moto 4 350?

The owner’s manual states 11 steps that you should follow in replacing your Moto 4 oil. It is best to follow those steps to the T and take note of instructions labeled with CAUTION, such as what parts not to lose when removing the drain plug, and not allowing foreign materials to enter the engine.

How fast is a Yamaha Moto 4?

The Yamaha Moto 4’s top speed is between 45 to 50 mph – this is true for 225-350-cc models in good working conditions. The YFM200 registers a lower top speed between 33 and 37 mph. These figures may still go up if you modify your Moto 4 Yamaha.

How many cc is a Yamaha Moto 4?

The Yamaha Moto 4 came in four versions with different engine displacements. The YFM200 is 196-cc, the YFM225 is 223-cc, the YFM250 is 230-cc, and the YFM350ER is 329-cc.

Is Yamaha Moto 4 80 a part of the Moto 4 series?

The Yamaha Moto 4 80 does not belong to the same series. In fact, the Yamaha YFM80 is called the Badger (produced from 1985 to 1993) and came out right before the Yamaha Moto 4 YFM200 did.

About Yamaha

Yamaha Motor Company Limited is a multi-national Japanese firm founded in Iwata, Shizuoka, Japan, in 1955. It has the second-largest motorcycle sales in the world and is the leader in water vehicle sales. Aside from successfully managing its global operations, it also participates in the development of tourist businesses, recreational and leisure facilities, and services.

Yamaha is world-renowned for its well-engineered cruiser and off-road motorcycles, multipurpose engines, intelligent machinery, snowmobiles, and other motorized products and is the maker of Yamaha Moto 4.

Conclusion – Yamaha Moto 4

For the novice rider, this brute is a fantastic beginner quad. It is a perfect starting point for the experienced mechanic to build a buggy or practice on rebuilding. But for the company that manufactured it, the Yamaha Moto 4 is what has put them on the map of ATV history.

For both Yamaha engineers and its current owners, the Moto 4 is a prized vehicle meant for enjoyment and embodies innovation. No wonder that this little truck continues to stick around – and will probably do so for a very long time.

17-Tooth Clutch Assembly for Semi-Automatic 50cc - 110cc ATVs

SKU: Y52-6082

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SKU: Y52-6082

5

out of 5

5 Star

1

4 Star

3 Star

2 Star

1 Star

2 Questions Answered

$21. 99

  • Semi-auto clutch with 17-tooth drive gear
  • 4-1/2" diameter
  • Perfect for 4-stroke 50cc to 110cc Chinese-made semi-auto ATVs & dirt bikes
  • Compatible with the TaoTao ATA-125D ATV, the GK110 & Jeep Auto 110cc go-karts
  • Most other TaoTao models use an 18-tooth clutch!
  • Reverse gear
  • Our 17-tooth clutch assembly for semi-automatic 50cc - 110cc ATVs is robust and durable
  • This is the clutch used on a majority of popular Chinese-made ATVs and dirt bikes
  • 30 Day Warranty

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Description

Our 17-tooth clutch assembly for semi-automatic 50cc - 110cc ATVs is robust and durable. This is the clutch used on a majority of popular Chinese-made ATVs and dirt bikes. If your 4-stroke ATV uses a semi-automatic gearbox with reverse gear, then this may be the one that you want, but please refer to the specifications to be sure. This 17-tooth clutch is not compatible with 18-tooth drive gears.

Note A: This is the clutch used on several TaoTao models including the ATA-125D ATV, the GK110 and Jeep Auto 110cc go-karts however most TaoTao ATV and go-kart models use the 18-tooth clutch in the link below.

Note B: If you need an 18-tooth clutch, just click here to see our 18 Tooth Clutch Assembly for Semi-Automatic 50cc - 110cc ATVs.

⚠ WARNING California Residents: Proposition 65 Warning

Specifications

Diameter: 4-1/2" (116 mm)
Splines: 6 splines
Peak-to peak (lands) spline diameter: 15 mm
Valley-to-valley (grooves) spline diameter: 17 mm
Outer case tabs: 16 tabs

Questions

How can I adjust the clutch so that it will not disengage until a higher rpm's?

The point at which the clutch engages should be based on the spring rate of the clutch springs.

How long is this type of clutch supposed to last?

It's a difficult question to answer really, as it all depends on your driving style. Most clutches are designed to last approximately 60,000 miles before they need to be replaced. Some may need replacing at 30,000 and some others can keep going well over 100,000 miles, but this is fairly uncommon.

Ask a question about this product:

Thank you for the question!

Questions are usually answered within 1-2 business days.

Reviews

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Josh S

April 23rd, 2021

Perfect fit, great quality, fair price, and it actually arrived sooner than expected.

Compatibility

Do-it-yourself ATV clutch adjustment and repair - replacement and maintenance device

The ATV clutch is responsible for both gear shifting and vibration reduction during the ride. ATVs for children are no exception.

As a rule, the occurrence of any problems with this component of motor vehicles, the rider feels immediately. It is recommended to service the ATV clutch every 6000-7000 km, but sometimes all kinds of problems can occur earlier. The rate of wear of the functional components of motor vehicles directly depends on the conditions of its operation. nine0003

ATV clutch failure signs

The following points can serve as a signal that something is wrong with the motorbike clutch:

  • ATV starts moving only at high speeds;
  • during the ride there were tangible jerks or vibrations;
  • motorcycles began to slip;
  • The
  • rider began to have difficulty shifting between ATV speeds.

Depending on the severity of the failure, the problems described above can be solved either by repairing the vehicle's clutch or by replacing it completely. As for Chinese models of ATVs, here it is necessary to check whether the nuts on the clutch are securely fastened. Poor assembly of motorcycles can also cause suspicious sounds in the variator area. nine0003

How to change the clutch on a children's ATV?

To change the clutch on a children's ATV with your own hands, you will need:

  • prepare the necessary set of tools;
  • unscrew and remove the chain reducer behind which the clutch is located;
  • remove the central bolt using a screwdriver;
  • gently pry and remove the clutch from the ATV;
  • replace the worn component with a new one by reassembling; nine0012
  • tighten the chain.

In general, this procedure is quite simple and fast. In older models of ATVs, everything is somewhat more complicated. Before proceeding with the dismantling of any components of motor vehicles, be sure to read the instructions from the manufacturer.

Why does my 50cc, 110cc, 125cc, and 250cc ATV clutch fail and need repair?

Even in Chinese models of ATVs, the clutch boasts an impressive margin of safety, and therefore its breakdown often occurs as a result of improper use of this equipment. nine0003

The main causes of premature ATV clutch wear include:

  • the use of low-quality lubricants;
  • abrupt shutdown of this component under heavy load;
  • long slip;
  • holding for a long time in a half-pressed state.

The only way to prolong the life of your ATV clutch is to use it properly and carefully. It is advisable to use good oil, and do not forget about timely maintenance. nine0003

The use of high-quality clutch discs in the ATV ensures a smooth start of the vehicle, and also fully ensures reliable grip without slipping even under fairly high loads. The exception is children's electric ATVs, in which there is simply no clutch disc.

ATV Clutch Adjustment 50, 110, 125 & 250cc

ATV clutch usually needs to be adjusted no more than once a year. Before starting work, place the vehicle on a special footboard. nine0003

The process of adjusting the clutch on a motorbike is quite simple, and consists of the following steps:

  • find exactly where the clutch is located on your ATV model. If necessary, refer to the user manual for assistance. If the cover prevents access to the clutch, then dismantle it;
  • find the most suitable wrench for the large lock nut, which is usually located in the very middle of the clutch housing. Loosen it a little, but do not unscrew it completely; nine0012
  • turn the adjusting screw slowly until resistance is felt and then turn it back a little;
  • tighten the nut while holding the screw securely with a screwdriver. It is very important that it does not move when tightened;
  • Check ATV clutch operation. If it operates too slowly or too quickly, adjust the screw in the desired direction (tighten or loosen).

Since adjusting your ATV's clutch is easy, you can repeat this procedure as needed. In the vast majority of motorcycle models, this functional component is adjusted in a similar way. If there are certain nuances in the clutch setting, they are explained in detail in the official vehicle manual. nine0003

05/29/2021 3708

How to shift gears on an ATV - ATVARMOR

Articles

  • Published bakkie

02 Dec

Any wheeled vehicle - from a bicycle to a multi-ton truck - has a transmission in its device: a system that transmits rotation from the engine to the wheels. The operation of the transmission - and therefore the speed of driving - can be controlled by shifting gears. nine0003

Gear shifting is organized differently in each mode of transport. In the article below, we will tell you exactly how to shift gears on ATVs, and what gearboxes are found on such equipment.

Types of gearboxes for ATVs and a list of gears in them

Gearboxes for ATVs can be of two types:

  1. Mechanical. Similar to motorcycle gearboxes. They are put mainly on racing models, but in recent years they have also begun to be found on utility ATVs. They have a foot clutch or clutch with a lever on the steering wheel (in most cases it is), and a foot shifter. Manual transmission usually has 4 “forward” gears, neutral and reverse. nine0012
  2. CVT. They have high and low (L and H) forward gears, neutral, reverse and parking brake. Some ATVs (the cheapest and least powerful) can have only one forward gear. You don't need to depress the clutch to shift.

Rare and mostly found in older models, but other variations can be found. For example - "automatic" with the ability to manually shift gears.

Manual ATVs are a little more difficult to drive (at least at first, until you get used to it), but you can more accurately select the appropriate mode. And vice versa: CVT "boxes" are much easier to operate, they are easy to master for a beginner who gets behind the wheel of an ATV for the first time. But on the other hand, with active driving along a route with variable difficulty, riding a CVT will be a little less convenient. nine0003

For example: you are driving on a flat packed dirt road on H and you see a large stretch of muddy road ahead with deep mud (or a steep hill, or bumps, or stones). You will have to come to a complete stop and shift to L, drive through mud, and come back to a dry road, come to a complete stop again and shift back to H. , like motorcycles, and a manual clutch lever on the handlebar on the left. nine0003

The foot lever device can be of two types:

  1. One lever. Gear shifting is carried out with the toe of the foot, pressing the lever from top to bottom (gears from 1 and above) or from bottom to top - from a higher gear to a lower one.
  2. Two levers. Gear shifting is carried out by the heel and toe of the left foot. The rear lever shifts gears up, the front lever shifts down.

The shift itself is carried out in the same way as on motorcycles:

  1. We start the ATV (always in neutral or park gear).
  2. Fully depress the clutch.
  3. Press the gear lever with your foot, selecting the first gear.
  4. Slightly press down on the gas trigger and at the same time slowly release the clutch lever. When learning on any type of transport with a manual transmission (car, motorcycle, truck), this point is the most difficult, and it can only be gained by practice, catching the balance in working with the clutch and gas. If you have experience driving any vehicle with a manual transmission, you will quickly get used to an ATV with such a gearbox. nine0012
  5. Having completely released the clutch, we move only with the help of gas, adding or decreasing it (and, if necessary, braking with a foot or hand brake).
  6. Having gained speed, we squeeze the clutch again, and turn on the next gear with our foot.

    Learn more