How to eliminate a petcock atv


How to Fix a Leaking Petcock Valve

One of the most annoying things to find when you go outside to ride your ATV is gas sitting on top of your motor, transmission or pooled on the ground. Typically you can smell it well before you even make it to your four wheeler or dirt bike and you know what you’re getting yourself into.. Some trouble. If you have any sense of do-it-yourself work, then the fix for this gas leak is relatively easy and can be done in 15 minutes with the right parts. Let’s begin!

1. Identify the Source of the Leak

The first step in fixing a leak, is finding where it is coming from. You don’t want to replace the seal on the bottom end of your carb just to find out you have a cracked gas filter. For the purposes of this write up, we are going to assume the gas is leaking from the petcock on your gas tank. More often than not, the issue originates from either the carburetor (see here for fix) or the seal on your petcock.

Symptoms

Gas on top of your carburetor or pooled on your transmission.
Less gas in your tank!

Test

Here is a simple test you can do to check for the leak. With gas in your tank, flip your petcock to ON. Wipe the petcock with a clean rag so that it is completely dry. Go inside and grab a drink. Check the petcock for fuel dripping, if so you’ve found the cause of the gas leak.

Draining the Gas and Removing the Tank

Drain the gas in your tank by removing the gas line to your carburetor and inserting it in a clean bucket or in a gas container. Turn the petcock ON and let the gas drain completely from the tank. Alternatively, you can remove the gas tank from the quad and then then pour the gas out of gas filler inlet. Typically, four wheelers have a plastic cover over the gas tank to keep it protected which will need to be removed first. All 3 of my ATVs have had a 4 to 6 screws holding the cover on the tank. At least 2 at the hood, 2 under the seat or the back of the cover, and then most utility quads have 2 screws I the sides of the cover. Once removed you should be able to see the bolts/screws holding the tank onto the frame of the ATV. Remove these screws and you should be able to remove the entire tank. Most air filter boxes will share the same space as the gas tank, so you may be required to remove it to remove the tank.

Checking the Petcock for Damage

Now that the tank is removed, we can locate the source of the leak. To start, remove the petcock valve from the ATV and inspect the seal. Depending on the age of the ATV, there will likely be some deterioration of the seal between the petcock and the tank. 9 times out of 10, the seal is not working properly which is letting gas escape and drip onto the ATV or floor. The other place to check is inside the valve itself. If the gasket around the valve ball is damaged, this may cause gas to leak past the valve and into your carburetor or (rarely) through the face of the petcock valve. In the photo to the right, the arrow denotes to the valve seal and the circles denote the screws needed to be removed to check the valve ball and seat.

Replacing the Seal

You have two options when replacing a bad valve seal. You can replace/fix the seal or purchase a new petcock valve. Price-wise, there is little difference unless you already have some RTV sealant (free), otherwise a new petcock will set you back less than $10 in most circumstances (See New Petcock Valves Here). To fix your existing seal, pick up some RTV from your local auto parts store. RTV is often used for auto parts sealant and is resistant to gas, oil and heat, so it is perfect for this fix.

Step 1: Remove the old gasket and clean the mating area on the gas tank and the valve. While RTV is gas resistant, existing gas or chemicals on either surface will prevent proper curing of the sealant and may create a leaky seal.

Step 2: Apply a bead of RTV to the petcock valve seat creating a solid gasket around the outer edge of the valve. See photo to the right. Ensure that the bead has no breaks which which prevent a seal around the entire valve. If needed, you can use your finger to smooth out the RTV to ensure adequate coverage.

Step 3: Reconnect the petcock valve to the gas tank and tighten screws to factory specs. Remove any excess RTV that seeps from the sides of the valve with your finger and a paper towel. Wait at least 24 hours before adding gasoline back to the tank.

Installing the Gas Tank and Checking for Leaks

Once the gas tank has been reinstalled onto your ATV and you have allowed 24 hours for drying time, refill the gas tank. Turn the petcock valve to ON and check for immediate leaks in the seal. Allow about an hour and check again for any gas dripping. If done correctly, you should be the proud owner of an ATV that no longer has a gas leak from the petcock valve! Go out and enjoy a ride. You earned it!

How to Fix a Leaking Petcock Valve?

Contents

If you are an ardent fan of dirt biking with an ATV parked in your garage, you must be aware of the efforts required to maintain one. Yes, and All-Terrain Vehicles or ATV involves a lot of maintenance and, rightly so, because it steers upon the worst of trails non-stop. Of all the troubles you can encounter with your ATV, the most annoying one is a leak in the Petcock Valve.

What is a Petcock valve, and how does it work?

Before we proceed towards the technicalities about how can you fix petcock leaking, here is an introduction to this component of your ATV.

Essentially, a petcock valve controls the flow of fuel into the engine. So, if it is “on”, you can ride your bike. However, when it is “off”, you cannot ride the bike. There is another petcock valve position – “reserve” that allows you access to the fuel lying in the bottom of the fuel tank so that you can reach the next gas station without having to drag the bike. Also, if you want to use the carburetor as you ride, you can switch the valve to the “prime” position. In this position, the vacuum doesn’t work so that you can draw carburetor without turning the engine on.

For those wondering why there is a need for “off” position in a petcock valve, the answer is safety. Yes, it is always safer to cut the flow of fuel to other parts of the bike to prevent leakage or unwanted combustion. It is also beneficial when performing repair and maintenance work on the bike.

How to detect Petcock leaks?

The most effective way to detect leaking petcock is to witness it with your own eyes. Yes, when you see fuel dripping from your bike, sitting on top of its motor, or can smell gas around it; possibly the fuel is leaking from the petcock valve.

If you are still unsure, you can turn the petcock “off” and then check whether the fuel is still dripping. Even though you can ride your bike with a leak in the petcock valve, it is not such a great idea with a heated engine next to it. Such a situation can result in a blast.

Repairing the Petcock’s Seal

Source: Ichiban Moto

Once you know that it is the petcock that is leaking, you can perform the following DIY tricks to fix it and bring your bike back on tracks.

  • Drain the gas and remove the tank
  • Inspect the Petcock Valve for Damage
  • Replace the Seal

Drain the gas and remove the tank

Keep a clean bucket or gas container handy when draining out the contents of the carburetor so that you can remove the gas line and insert it into the bucket. Once you have created the setup, you can turn the petcock valve on and let the fuel flow out. If you are eyeing a more comfortable method, remove the gas quad from the vehicle and pour out the gasoline.

Then again, removing the gas tank can be a different struggle for different bikes since there are a lot of nut bolts and screws to be dealt with. Some of them aren’t even in the site when you are putting the tank back, resulting in a lose fix. Also, some of them require you to remove the air filter along.

Inspect the Petcock Valve for Damage

Now that you have increased the visibility by removing the gas tank, you can easily locate the source of the leak. To begin with, take out the petcock valve from the ATV and check the seal. You might witness some damage on the seal due to the aging of the ATV. So, 90% of the time it is the seal that is causing the leak. Then again, if you see no visible damage in the valve, then it is perhaps its insides that are damaged. It can be the gasket around the valve that is letting the gas escape and leak into the carburetor or through the front of the valve.

Replace the Seal

For replacing the petcock valve seal, you can either repair the existing one with an RTV sealing agent or invest in a new one. Well, valve seals are not much of an investment as they do not cost more than $10.

An RTV sealing agent is also something you can place your bets on as it is readily available in most auto parts stores around you. It is a common auto parts sealant which doesn’t let the gas, oil, and heat to pass through.

Follow the following steps for restoring the petcock valve seal:

  1. Take the old gasket out and clean the area where the gas tank and the valve meet thoroughly. This is important because if the mating region is not clean the chemicals attached to the opening may contribute to creating a leaky RTV seal which you do not want.
  2. Now, you are ready to apply the RTV seal around the valve to create a solid gasket seal. For this, you have to keep beading the sealant around the edge of the valve while making sure that there are no breaks in the seal that can cause leakage. Once you are done applying the sealant, you can smooth it out with the help of your finger.
  3. Once you have created the gasket, reconnect the petcock valve with the gas tank and fix the screws on it tightly. If there is any excess RTV, remove it with the help of your finger or paper towel and wait for at least 24 hours before filling the gas tank again.

After allowing the sealant to dry for 24 hours, it is the time to perform checks. You can now reinstall the gas tank and air filters back on to ATV. Fill in the gas and turn the petcock “on”. This will allow you to check for immediate leaks. Now let it sit for another hour and check again. Once you are satisfied with your job, wait no more and head out for the adventures waiting to happen!

ATV in winter

Is it possible to ride an ATV in the snow in the cold winter season? Experienced owners and drivers of "quad bikes" are well aware that even in the very harsh winter conditions in Russia at sub-zero temperatures, with wind, frost and snow, it is quite possible not only to ride an ATV, but also to remain relatively safe and have fun.

There are two options for the owner. The first is to continue riding an ATV in winter. At the same time, it is important to operate your vehicle correctly and carefully. The second option is to leave the ATV for the winter period, that is, to preserve it. Both cases are discussed in the text of this article, from which you will learn the answers to all relevant questions.


Preparation for winter driving

Before you get behind the wheel and sit on the seat of your ATV, you need to prepare it. And the preparatory work will include the following mandatory actions:

  • Washing procedure. It is necessary to treat the ATV with a detergent to clean the entire surface of accumulated dirt, dust.
  • Inspection. Carefully inspect all parts of the equipment to detect breakages, scratches, rust zones, chips and other defects. You need to inspect both external elements and internal ones: hoses, dampers, shock absorbers, anthers. All faults must be corrected.
  • Replacement of failed spare parts, repair. In winter, they can have an extremely negative effect on the entire device of the ATV and damage it, up to complete incapacitation.
  • Oil change. At low winter temperatures at minimum degrees, you should use an oil with a low viscosity index that will not freeze. For summer, the best brand is 10W-40, and for winter, 5W-40 is suitable. But it is not recommended to opt for oils for cars, as they do not contain additives and additives for the smooth operation of the vehicle with a wet clutch. Choose profile specialized tools suitable for a specific type and model of transport.
  • Oil check in gearboxes: front and rear. Riding in muddy or wetlands during bad weather can introduce foreign particles into the gearbox. And if the oil is contaminated and contains foreign mixtures, then it must be changed.
  • Checking the cooling system. It should be checked whether condensate (aqueous liquid) has accumulated in the cooling system over the summer and autumn. Water must be disposed of so that it cannot freeze in winter. When you managed to remove moisture, you need to fill in either antifreeze or antifreeze that is not subject to freezing.
  • 7. Changing the working standard pressure maintained in the tires. Driving on winter and summer roads has significant differences. And in winter, the optimal pressure is from 0.5 to 0.8 atm. This value becomes a guarantee of excellent flotation on loose or dense snow, heavily snowy or icy surfaces.

Direct winter operation

A winter ATV is used with particular care and requires a certain amount of maintenance, which differs from the maintenance and service during the warm season, which includes the autumn, summer and spring seasons. It is necessary to take into account the peculiarities of the weather in order not only to drive normally without threats to life, but also to keep all mechanisms in good condition.

With the onset of winter, weather forecasts change, and different weather conditions can be observed: plus and minus temperatures, snow, freezing rain, frost, freezing of surfaces, and so on.

In order to successfully and without problems ride an ATV in winter, the following rules should be followed:

  • Installing studded rubber tires or wheels with deeper tread. Some supplement the wheels with chains, but this option is not suitable for a long trip. It is applicable to one-time short movements at low and medium speeds to perform certain actions (towing, for example).
  • Snow removal. Sometimes they have to be carried out every day if there are heavy snowfalls.
  • Warming up the engine before starting the movement. The motor must be warmed up well for a minimum of five minutes so that the oil is distributed, able to evenly and fully disperse through the main channels. Only when the engine has warmed up after starting, you can start driving. It is possible to speed up the process by short-term gassing in neutral mode at not the highest rpm.
  • Heating of the gas trigger, as well as handles. The option of heating the trigger part and handles will provide comfort when driving in cold weather.
  • Monitor the charge level of your battery. Discharging at low temperatures is a threat of serious damage.

Owners of injection ATVs rarely face difficulties. If you have carburetor equipment, then you need to add a starting enricher to the standard operation. Starting is carried out with the open position of the enricher. When the engine is running, you need to move the lever to the middle position. And after the engine warms up, the lever is moved to the right, to the standard position.

If there is no enricher, manually close the damper to enrich the air/fuel mixture. Otherwise, the engine simply will not start (sometimes it starts, but immediately stalls): you turn on the ignition switch, press the start button, give a weak spark, but you will not achieve a quick full start.


Driving Features

Is it possible to travel on four-wheeled single or double motor vehicles in winter? Yes. But if you have experience riding only in the summer, skiing in the snow in winter can be very difficult. Consider the main rules of winter skiing:

  • Do not try to drift on an ATV in winter, even if you have seen the video and are confident. If the required experience is not enough, it is better to leave this idea right away. As a result of actions performed in the wrong way, you are at great risk of losing control and getting into an accident.
  • Do not brake hard to avoid skidding.
  • Enter corners smoothly, do not start heavy braking in front of them.
  • Try not to start abruptly and avoid excessive throttle to prevent slippage.
  • Do not accelerate strongly on ice in the presence of obstacles and interference.

Preservation

If you do not plan to use your ATV in the winter, then it is worth finding out how the ATV is stored for the winter. Storage of four-wheeled standard, cross-country, sports, road and other motorcycle equipment in winter has some nuances, and the main main points are discussed in detail below.

Good hygiene

Storing an ATV in winter requires its preliminary hygiene. It involves, first of all, a thorough cleaning. Apply foam to the surface, spread it with a sponge, remove dirt, and then wipe all parts of the vehicle with a soft, well-absorbing cloth. All important parts and assemblies are also cleaned, and for hard-to-reach places of the unit, you can use a brush or a brush.

If there are chips on the metal parts, be sure to treat them with an anti-corrosion solution and paint over so that in winter they do not rust and lead to cracking of the entire painted surface of the ATV.

Good hygiene also includes the obligatory lubrication of all moving parts. Lubricate the elements only after they have been thoroughly cleaned. Lubrication is applied to the drive chain, movable levers and handles. For information on which lubricant and how to use, find out in the instruction manual.

As a preventive measure, in order to provide protection, a so-called oil film should be applied by lubricating the equipment. To do this, soak a rag or soft microfiber cloth in oil (for example, in a suitable motor synthetic car), and then wipe all accessible metal elements, including a muffler with a knee. Instead of wiping, you can coat the parts with a special silicone spray.

How to store the ATV outside in winter? To protect the equipment as much as possible, you can cover it, moreover, with a breathable material, so that condensation, mold and corrosion do not appear under the cover. On sale there are special covers.


Oil change with filter

The oil should be changed just before conservation for the winter: if the products of the engine functioning remain in it, they can begin to corrode the engine from the inside, which will cause malfunctions in the future. When replacing, you create a neutral and maximum comfortable environment inside the engine that will keep working in the future. And in order for the oil not only to be in the engine, but also to get into other important parts, you should start the engine and let it idle for just a minute (this way it will lubricate everything that is needed and will not mix with combustion products).

The oil filter is also replaced during an oil change. But it is better to pull out the air filter completely so that rodents do not damage it, and also so that it does not dry out completely and does not deteriorate.

What to do with the engine and battery

If you store your ATV during the winter period in the garage, then it is advisable to start its engine regularly: at least once a month, and preferably twice, for ten to twenty minutes. During such a warm-up, the motor will not work at full strength, but it will still be able to maintain its technical characteristics and remain in good condition. If the ATV will not start in winter (for example, in the case when it is stored and always located in an unvisited country house), then the following actions should be taken:

  • Place the vehicle on a raised platform so that its wheels do not touch the cold ground. For such purposes, bricks or building blocks, beams are quite suitable.
  • Create tire pressure slightly above the minimum level. Otherwise, the tires may be damaged due to low and high temperatures.
  • Remove the battery from your ATV, fully charge it (charging is required, as the battery will quickly become unusable in a discharged state) and send it for winter storage in any heated room. You should also monitor the charge level and, if necessary, recharge the device (the minimum value is not lower than 12.5 V).
  • Create an oil film so that all elements are protected during cold weather. For contact areas made of plastic or rubber, a high-quality specialized silicone lubricant is used.
  • Do not drain the fuel, leave either a full tank of fuel or about one or two liters of gasoline. Next, close the gas supply valve and idle everything that remains in the carburetor. The fuel will protect the inner layer of the tank from corrosion. If the reservoir is plastic, some ATVs advise, on the contrary, to drain the fuel (this information may be contained in the owner's manual). And to minimize the risk of rusting, fill the fuel tank with gasoline along with a fuel stabilizer.
  • Check the closed state of the valve using the TDC mark.
  • Unscrew the spark plug, spray thirty or forty cubic meters of good engine oil into the cylinder. Then replace the candle.

Fixing parts and setting

All parts that must be fixed must be well fixed, otherwise the gap may be covered with ice and condensate, which will subsequently lead to corrosion. Take a good look and tighten all the elements.

It is also recommended to carry out all adjustments or reconfigurations if the parameters of the driving modes do not suit you. Before setting up, carefully read the instructions or consult with a specialist.


Reconstruction

So, your quad has been properly mothballed for the winter, but it's spring or summer time and you want to start riding again. Reconstruction includes the following manipulations:

  • Checking the pressure in all wheels.
  • Draining old gasoline. Next, fill in new fuel.
  • Remove lubricant from all surfaces.
  • Cranking the engine with a starter without a spark plug for thirty seconds.
  • That's it, you can start the engine and make sure that the quad bike for the winter was properly mothballed and continued to work properly.

Helpful hints

Finally, it is worth giving useful tips that will ensure proper operation, as well as safe “rides” on ATVs in winter:

  • Stock up on all consumables, accessories and wear parts for winter. Such stocks will allow for timely replacements without visiting stores and studying the catalogs of the official websites of suppliers.
  • Regularly check the condition of the ATV (radiator, alternator, engine, transmission gearbox, brake discs, battery and all other components). Contact the service that serves ATVs and motorcycles at the first sign of breakdowns. This is necessary even if the vehicle is new.
  • If the road is heavily covered with snow, you can clear it with a special snow plow - a snow bucket for an ATV.
  • When driving at night, keep your headlights clean so that they illuminate the road well.
  • It is advisable to remove the protection from the bottom when driving in snow in winter, otherwise ice, stones and snow will accumulate on it. It is easier to ride without protection, but it is important to choose good roads so as not to damage the bottom. It is also recommended to remove the protective elements from the levers so as not to damage the CV joints.
  • If motorists are inside cars, then ATVs are practically not protected from the external environment. And therefore, take care of your own equipment, which is designed to protect against low temperatures and other weather phenomena. To avoid frostbite and freezing, as well as to ensure safety, you should choose suitable clothing and additional accessories. If possible, you need to buy ski pants and a jacket or thermal overalls, warm leather (or from leatherette, waterproof textiles) gloves for warming fingers, thermal underwear. Pick up warm shoes for frosty weather. To protect your head, you should use a motorcycle helmet with a balaclava. If the helmet does not have a glass visor for the face, you must also purchase glasses and a scarf or snood.
  • When preparing the ATV for winter, carry out a kind of tuning and install a reliable windshield and hand protection.
  • Before a full-fledged ride on a highway or track, and even more so before a long expedition into the forest or other problematic areas, test drive an ATV to find out and analyze its capabilities.
  • If you don't have much experience driving in extreme winter conditions with a driver's license, take extra care.
  • Use a powerful and high quality battery.
  • If there is a significant minus in the garage, and the ATV does not start at all in winter and does not start (or it worked for a short time), then visitors to forums and thematic blogs recommend warming up vehicles that cannot start in any way with a hair dryer (technical) or a heat gun. But use this advice in extreme cases to warm up a very frozen ATV.
  • Think of a tether and winch to be used if necessary, one might say, as the last possible way to get you out of deep snow.

To make winter riding a quad bike safe and avoid problems, just act thoughtfully and remember the rules, as well as use the many useful news from this article. Practice more to start driving confidently, get extended practice, including off-road and extreme. Make sure your ATV is winterized and you will keep your vehicle in good condition.

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Crane operator


Crane operator (crane operator), pneumotracked, caterpillar.
During construction, a wide variety of equipment is involved, which performs various tasks. For example, a crawler crane is often used to transport various goods. And the machinist controls this technique.
It should be noted that the profession of a machinist has many narrow-profile areas that are responsible for a certain type of special equipment. It is to this category that the crawler crane operator belongs.

Occupation description
A crawler crane operator is a qualified specialist who has all the necessary skills to operate and maintain the equipment entrusted to him. The worker knows the principle of operation of all load-handling devices, therefore, he can inspect them, determining their performance. And if problems are found, he can fix them on his own. But situations are possible when the problems that have arisen are beyond the competence and knowledge of the driver, so he needs to report the identified case to his superiors.
Before being allowed to work, the driver must confirm his qualifications, as well as listen to a series of briefings on labor protection, safety precautions, as well as the basics of first aid. Already in the process of work, the employee regularly undergoes briefings, as well as medical examinations.
On the part of the employer, the driver can expect to receive full equipment, which includes the following: overalls, boots, mittens, gloves, galoshes, insulated jacket, insulated trousers, boots. However, the employee must independently check the suitability of all elements of the kit before starting work and report if any element of protection does not meet the quality requirements.
The driver works in tandem with the slinger, who secures the load, so he needs not only to be constantly on radio or telephone communication, but to learn a special signal system. At the same time, if for some reason communication between colleagues is impossible or intermittent, work is prohibited. Otherwise, there is a safety hazard during the work.
A young crawler crane operator is allowed to work only after successfully completing an internship with a more experienced specialist as assistants. Thus, it can be concluded that under the supervision of a qualified crawler crane operator there is an assistant and a slinger, whose activities he coordinates.
It is strictly forbidden to manipulate the crawler crane when the working perimeter is not well lit, so the driver must also convince the operator that the lighting devices used during operation are in good condition.

Where can I learn the profession of a crawler crane operator?
To become a crawler crane operator, you can take special courses on the basis of our educational center.

Crawler crane operator ranks
Crawler crane operator has two levels of professional qualification - the fifth and sixth grade.
Crawler crane operator, 5th category
Works with equipment up to 10 tons. He is aware of how the equipment functions, what parameters and limitations it has in operation, what malfunctions may occur during operation, and what needs to be done to eliminate them.
Crawler Crane Operator, Grade 6
Operates more powerful machinery with a lifting capacity of more than 10 tons. To work, he needs to know the features of maintenance and operation, the main characteristics and methods of carrying out repair work.


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