How to foam fill tires yourself


How To Fill Tires With Foam

Are you looking for a way to enhance your tires’ performance? The good news is you don’t have to invest thousands of dollars in the highest quality tires and constantly replace them. All you have to do is fill them with foam.

Filling tires with foam helps them become incredibly sturdy and resistant to punctures. You can get years of use from a foam-filled tire.

What does this process look like? Below, you can read our guide on how to fill tires with foam efficiently and safely.

Short Answer

Pneumatic (operated by gas under pressure) tires will most benefit from the foam-filling process. This technique works best with smaller tires, like those on lawnmowers or other types of farm equipment. It also works well with bicycles, children’s scooters, and other small, manually-powered vehicles. 

So, if you’re one of the 50 million Americans who cycle regularly, you could benefit from learning this technique.

When learning how to fill tires with foam, you can do so via an insulating foam sealant, such as Great Stuff. Puncture holes in your tire and use one or two cans of foam to fill it up. Repeat the process as necessary with all of your equipment’s tires.

Check our guide: How Much Sealant Per Tire

Step-by-Step Instructions

Filling tires with foam can be incredibly helpful if your wheels become flat consistently due to exposure to nails or small leaks in the inner tubing.

Study our step-by-step guide on how to fill tires with foam before you attempt the process yourself:

Step 1: Find and Purchase a Brand of Rigid Foam That you Like

Visit your local hardware store and browse the selection of rigid foams. You can ask a store employee for assistance or read the labels to find a brand that resonates with you. We recommend the brand Great Stuff, as it’s one of the most popular and widely accepted ones in the industry.

Alternatively, you can shop online. Once you find a brand you like, purchase at least two cans per tire.

Step 2: Raise All Your Tires off the Ground

With your cans in tow, you can now begin the process. Raise all your wheels off the ground via one of two methods:

  • Lift your vehicle off the ground (i.e., place your bike on its hanging storage rack)
  • Turn your vehicle upside (i.e., place your scooter handle-bars-down)

Alternatively, you can remove the tires from your equipment altogether and have the freedom to roll them around as you fill them up. 

Step 3: Puncture Your Tire in Several Places

Use a power drill to puncture your wheel’s rubber in several places. Create four to five holes, and be careful not to puncture the other side. Enter from one side and stop before you hit the other.

Step 4: Spray the Foam Into all of the Holes

Attach a plastic extension to the can and start filling the holes with the spray. Roll the tire as you do so to allow the substance to disperse more easily.

Keep going into the foam leaks out of all the holes. Repeat this process with all your tires and allow them to sit for 24 hours.

After the waiting period, you’ll notice that the foam will protrude out. Wipe off the excess substance and feel your tires to test their rigidity. Put them back on your equipment and give your vehicle a test ride, starting at a slow speed.

Feel free to check out our guide: How To Seal Tire Bead

Some Words of Caution

You don’t have to be a DIY expert to try this technique, but you should go into it with these precautions in mind:

Wear Safety Equipment

All foam cans are always under pressure, so you should use them with caution. We recommend wearing safety goggles in case any of the foam shoots back at you as you’re spraying it into the holes.

You should also wear gloves, as all foam sprays are incredibly sticky. You’ll have a hard time getting the substance off your skin, so prevent a messy cleanup process by wearing gloves.

Consider checking: How To Seal A Tire On A Rim

Only Try This Technique on Small Tires

Don’t attempt this technique with a car. Only try it with smaller vehicles, like farm equipment and recreational toys. If you attempt it with a car, you and your passengers will experience a bumpy, rugged ride and risk a blowout due to uneven foam distribution.

The Bottom Line

Filling tires with foam is a simple process to learn. You should have a successful experience as long as you follow the proper safety precautions and only apply this technique to the appropriate equipment. Try it for yourself today and notice the difference that foam makes in your vehicle’s performance!

If you find this blog helpful, feel free to look through the other guides:

How Do You Plug A Tire
How To Repair Tire
How To Fix A Tire Rim Leak
How To Use Rubber Cement On Tire
How Do You Patch A Tire
How Do Tires Get Dry Rot
How To Fix Dry Rotted Tires
How Much Is It To Repair A Tire
How To Fix Flat Spots On Tires
How Much Does It Cost To Patch A Tire
How Close To The Sidewall Can You Patch A Tire
How To Fix Hole In Tire
How Long Does A Tire Patch Last
How To Use Slime Tire
How To Use A Tire Plug Kit
How To Vulcanize A Tire

How To Foam Fill Tires on a Skid Steer (2022 Guide)

Foam-filling skid steer tires is considered a safe option as doing so gives more durability, traction, and strength to the tires.   To fill foam in the tires, you can either take the DIY approach or get a mechanic to do it for you. 

The better option is to go to a mechanic. But if you want to do it yourself, pay attention to the tire and closely observe till the point foam starts to leak out from the valve stem portion.

What's In This Guide?

  • How to Foam Fill Tires on a Skid Steer
  • What Kind Of Foam Do You Use To Fill Tires?
  • How Much Do Foam Filled Tires Weigh?
  • Should I Foam Fill Tires Myself?
  • Is Foam Bad For Tires?
  • Frequently Asked Questions

How to Foam Fill Tires on a Skid Steer

  • Step 1: Remove the tires from the skid steer and set them aside. You can take out two times at a time or if you have the appropriate support system, take out all four tires at once. It will only allow us to get things done faster. 
  • Step 2: Place the tire on the floor; make sure there is a large piece of wood or cloth underneath the tire. The wood or cloth is for the mess created with the foam filling. 
  • Step 3: Drill three holes in the tire sidewall and remote the stem valve. The holes need to be of the same diameter as the foam filling straw. 
  • Step 4: Inject the foam inside the tire from one of the holes in the sidewall. Remember that you need at least 520 lbs of foam. 
  • Step 5: Keep on filling until the foam starts to come out of the other two holes and the valve stem. Once done, set the tire aside for 24 hours. 
  • Step 6: Come back the next day, clean the mess around the tires and the floor. Fit the tire back onto the skid steer, and you are good to go. 

What Are Foam Filled Skid-steer Tires?

Foam-filled tires are a type of pneumatic tires that were introduced to replace air-filled tires. Because the air-filled tires run the risk of going flat due to a wide gamut of reasons, the foam-filled tires do not go flat. They also provide the same benefits as air tires in terms of traction, performance, and mileage without the part where the tires can get punctured. 

Plus, the foam fill tires will also not lose air pressure. We use foam filled tires on skid steers due to their ability to perform well even in harsh conditions. Skid steers will majorly run on rough roads filled with pebbles, rocks, dirt, etc. 

So, we prevent changing and repairing any damage caused to the tires due to such terrains using foam fill tires. In addition to these benefits, the foam-filled tires are better at maneuvering, and they bring efficiency into the operations, especially in the kind of work done by the skid steers. 

Foam-filled tires give more stability to the skid steer, which is good. But some might argue that they also provide the extra weight, which can lead to mileage issues. Additional vehicle stability offers better control in rough terrains, which is difficult to obtain with air-filled tires. Hence foam-filled tires provide better footing to the vehicle.  

However, the same extra weight on the tires reduces their lifespan relative to the air-filled skid steer tires. Added to this, if the vehicle is working in rough terrains continuously for a longer period with foam fill tires, the speed of tires losing their grooves and tread increases. 

To sum it up, foam fill tires bring extra stability that contributes to the driver’s safety, reducing the tire’s lifespan. 

What Kind Of Foam Do You Use To Fill Tires?

Polyurethane is used to create the foam that takes up space inside the tires. Thus, giving the tire puncture resistance plus more stability along with the weight. Due to the usage of polyurethane, foam fill is also called polyfill. 

How Much Do Foam Filled Tires Weigh?

The weight of foam-filled tires depends on the volume of foam added to the tire, which further depends on the size of the skid steer tire. Two of the most common skid steer tires have the following dimensions;

  • 10×16. 5
  • 12×16.5

Based on these dimensions, the weight of one foam-filled 10×16.5 tire will be 130 pounds. So for four tires, the total weight added to the skid steer is 520 pounds, just for the tires. The same for a 12×16.5 tire will be 205 lbs, and for four tires, the total volume of foam required will be 820 lbs. This is what gives extra stability to the vehicle and makes it a better choice for rough terrains. 

Should I Foam Fill Tires Myself?

The short answer would be no. For one, the skid steer tires are nothing like car tires. These are the big boys we are talking about, and handling them is easier said than. We understand that taking the skid steer to the mechanic is also a task, but going to the mechanic is the safer route. 

Is Foam Bad For Tires?

Foam is not bad for tires per se. Yes, it makes the tires heavier, and it won’t bulge or bend under pressure. In some situations, this can cause some trouble with driving due to gripping issues.  

The only downside to filling foam in the tires is that they are practically junk after they wear out. You cannot use them in other places, at least not easily. Plus, the tires will be heavier than other bald tires, which may be used in other places. 

But performance-wise, foam is not bad for tires. If anything, it improves the tire’s life span as there won’t be any puncture issues. 

Frequently Asked Questions

Is it safe to fill foam in the tires myself?

Yes, the process is safe. As long as you are following the proper process, things will go smoothly. However, the problem may arise after replacing the tire on the vehicle because we have heard cases when tires went flat right after bringing the vehicle down. 

How much does foam fill costs?

It depends on the tire and the cost of the container, and its capacity. As discussed above, one 10×16.5 tire requires 130 lbs, and one 12×16.5 tire requires 205 lbs of foam. Depending on the volume required (approximately 24. 5 gallons for one 12×16.5 tire), you can calculate the cost. 

Is it legal to fill foam in tires?

Yes, the US FMCSA regulations Section 393.75 mandates that the tire can be filled with materials other than air including silicone and polyurethane. 

Inflating the wheels with foam |

Over time, any villager and summer resident gets a lot of various wheeled vehicles that require constant attention and care, including the repair of pneumatic tires and their regular inflation. And it often happens that at the most necessary moment the wheels of turn out to be flat. And as technology ages, this happens more and more often. For example, these troubles began to haunt me constantly, and especially often in winter, in the most severe frost. And that's even worse. nine0009

To fill the wheel tire with foam, you first need to drill several holes in the rim with a diameter of 10 mm ...

Finally, I got tired of it, and I solved the problem radically - I “pumped up” the tire not with air, but with polyurethane foam. I first tried filling the tire with foam through the nipple hole. It turned out, but not entirely successful - in some places, due to traffic jams, air sacs remained unfilled with foam. In addition, a significant part of the foam from the hole of the nipple squeezed back. nine0009

But the trouble is the beginning! After trying several different options, I eventually found a way to fill the tire with foam without plugs or air pockets. To do this, I drilled several holes 010 mm around the circumference of the wheel disk in such a way that the tube from the foam can freely enter into them. Before starting to fill the tire with foam, it is necessary to prepare several wooden plugs-pegs (according to the number of drilled holes in the disk), which should fit tightly into these holes and prevent the foam from breaking free. nine0009

Insert the canister tube into any of the holes drilled in the disk and start the foam supply.

As soon as the first traces of foam that have reached it appear in the adjacent hole, we stop the supply from the can and immediately plug the first hole of the plugs tightly with a peg. After that, you can start feeding foam into the next hole. Then to the next...

In the same way, you can fill the tires of any other wheeled equipment, such as a garden cart, with foam. nine0014

Fill the tire with foam as follows. We insert the tube of the can into any of the holes drilled in the disk and start the flow of foam. As soon as the first traces of the foam that has reached it appear in the adjacent hole, we stop the supply from the can and immediately plug the first hole tightly with a peg. After that, you can start feeding foam into the next hole. Then to the next. The last hole, as a rule, no longer needs to be foamed, and as soon as foam appears from it, you just need to plug it with a peg plug. With this sequence of filling, air sacs usually do not remain. nine0009

The process of self-vulcanization of the foam inside the tire - in a closed volume without air access - takes a little longer than under normal conditions. The operation of foam-filled wheels can be started no earlier than in a day. And with a large volume of tires, it is better to wait at least two days.

I have been using this technology for filling tires with foam for more than 10 years, and the first foamed tire is still working properly today, although I use it without any discounts both in winter and in summer. For several years, one of the wheels of my old truck was filled with foam. It no longer made sense to repair this wheel in the traditional way, and after filling it with foam, I drove it for quite some time, however, at low speed and for short distances, mainly in the village. The motorcycle that I use for trips to the forest for mushrooms has been running on foam tires for many years. nine0009

Initially, I had doubts about the durability of tires filled with foam, but over the years I have become convinced that without air access, the foam does not break down at all and serves reliably, especially where high speeds are not needed. It is also noteworthy that lugs can be easily fixed on foamed wheels, and using the most common screws with nuts or screws for this. This is especially true when operating equipment in winter for driving on snow-covered roads or off-road.

Author; Vladimir Mikhailovich Legostaev0009

  • Author: Pavel