How to tuneup a honda atv


ATV Maintenance Checklist | Cleaning & Servicing

Look after your ATV and it will look after you.

The purpose of maintenance is to keep your Honda in the best possible operating condition.

But remember that your Honda Authorised Dealer knows your Honda best and is fully equipped to maintain and repair it. To ensure the best quality and reliability use only new Honda genuine parts or other equivalent for repair and replacement.

The times listed below are based on average riding conditions. Some items will need more frequent service if you ride in unusually wet or dusty conditions or at full throttle. Consult your Honda Authorised Dealer for recommendations applicable to your individual needs and use.

  • Make sure the engine is off before your begin any maintenance or repairs
  • Be sure there is adequate ventilation whenever you operate the engine
  • Let the engine exhaust system cool before touching
  • Do not run the engine unless instructed to do so as detailed in the Owners Manual
  • Make sure you have the tools and skills required before you begin
  • Keep cigarettes, sparks and flames away from fuel related parts.

Before every use

  • Check the oil level daily using the dipstick or the oil level indicator on the front crankcase cover.
  • Check condition of tyres and ensure correct inflation pressure.
  • Check coolant level where applicable.
  • Check for fuel/oil/water/brake fluid leaks.
  • Check brake fluid level and brake lever tension - there should be no more free play than listed in the owner's manual
  • Check steering for unobstructed lock to lock movement.
  • Check all exposed parts are free from dirt and debris.
  • Check wheel axle nuts are secure.
  • Check emergency stop switch is operating.
  • Check operation of all lights.

After 20 hours or 100 miles / 150 km

  • Replace engine oil
  • Replace engine oil filter
  • Inspect and clean, adjust, lubricate brake system
  • Inspect and clean, adjust, lubricate drive train

Every 50 hours or 300 miles / 500 km

  • Inspect and clean, adjust, lubricate drive train

Every 100 hours or 600 miles / 1000 km

  • Clean air cleaner
  • Inspect and clean air cleaner housing drain tube
  • Inspect and clean, and adjust spark plug or replace if necessary
  • Replace engine oil
  • Replace engine oil filter
  • Inspect radiator coolant or replace if necessary
  • Inspect and clean, and adjust drive shaft boots
  • Inspect rear final gear case oil and differential oil or replace if necessary
  • Inspect and clean, adjust and lubricate brake system
  • Inspect and clean, adjust skid plate and engine guard or replace if necessary
  • Inspect and clean, adjust lubricate drive train slider

How to service a Honda ATV

Emily Padfield 01 August 2014 https://www. fwi.co.uk

Emily Padfield 20 March 2018

  • General
  • Fluids & filters
  • Engine
  • Transmission
  • Brakes & Tyres
  • Suspension

They’re one of the most used pieces of kit on any livestock farm, but when was the last time you paid attention to maintaining your ATV? Emily Padfield asks ATV experts Fieldens of Suffolk for their advice

The machine featured in this article is a Honda Foreman 500, but most of the pointers will apply to all Honda ATV models. Those running a different brand of machine could probably pick up a few tips, too.

When brand new, a Honda Foreman 500 should have its first service at 20 hours and then every 100 hours after that.

Common niggles to look for before pulling into the workshop are as follows:

  • What does it sound like? Is it rattling? Does it idle smoothly?
  • What’s changing gear like? Is there a jerk when shifting up or down?
  • Do the brakes stick? Is there any excess travel?
  • Are there any leaks or loose parts?

Engine oil and filter

    • Check the brake fluid level (on this bike it’s the right side of the handlebar)
    • If it’s low there could be a leak or something wrong with the brakes. Brake fluid is DOT 4
    • Brake maintenance depends on whether the bike is fitted with drum brakes or discs and pads

Front pads

    • Remove the front wheel and carry out a visual inspection of hoses and discs
    • Pads need to be checked regularly, particularly if operating in wet and muddy conditions
    • If the wear indicator aligns with the reference arrow, both pads need to be replaced
    • Check the rear brake pedal moves freely – it should have 15mm to 20mm travel

Rear drums

  • Remove wheels and look for the red inspection plug
  • REplace if missing otherwise there’s a risk of contamination
  • Using a flat headed screwdriver, screw the adjuster outwards until you feel resistance
  • Then screw back four or five notches to get the correct tension
  • To adjust any free play, turn the rear pedal adjusting nut on the brake operating rod
  • Make sure the cable is taut and mounted correctly on the brake arm pin

Tyres

  • Tyre pressures are extremely important on ATVs
  • Under inflated tyres will wear unevenly and have an adverse affect on handling
  • Over inflated tyres are more prone to damage and ride badly
  • Each ATV varies, but this Honda should have 3. 6psi in both front and rear tyres
  • Always check pressures when cold and look out for any splits, cracks or bulges
  • Replace when tread depth reaches 4mm

Suspension

  • Check springs are in tact and not broken
  • Bushes shouldn’t have any play in them
  • Check that CV boots aren’t split
  • Examine springs at the rear and top and bottom of the shock absorber mounts
  • Also check swing arm bearing wear and look for play in bearings and joints
  • Examine the front drive shaft and look for damage on the CV boots

 


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Adjusting the carburetor of an ATV - how to adjust the carburetor on an ATV 50, 110, 125, 150 cubes with your own hands

In order for the ATV to work like a clock, the rider needs to regularly carry out a complete maintenance of the equipment. And a key element of maintenance is ATV carburetor adjustment. Over time, the system starts to work incorrectly, which increases fuel consumption, worsens dynamics and other problems appear. So how do you adjust an ATV carburetor? nine0003

Why do I need to tune the fuel system?

The operation and life of the engine directly depends on the quality of the fuel mixture. The carburetor is responsible for the preparation of the composition, but after prolonged use of the equipment, the settings “go astray”. This results in:

  • Problems starting the power unit. For example, if a 125cc ATV carburetor is not adjusted, the unit may stop starting or stall.
  • Poor throttle response and power drop. Due to incorrect system settings, the engine speed decreases, respectively, its power drops. nine0010
  • Dips during acceleration. Traction can disappear for one or several seconds. But the most unpleasant thing is that such failures occur sequentially, which significantly interferes with speed gain.
  • Decreasing dynamics. The quad becomes "sluggish" and reluctantly picks up speed. In addition, jerks appear when accelerating.
  • Excessive carbon deposits. An improperly prepared mixture leads to the fact that a large amount of soot appears in the combustion chamber, due to which the engine overheats. Naturally, this reduces the life of the engine and leads to its breakdown. nine0010

Many riders who decide to buy an inexpensive ATV simply do not spare the technique and ignore this procedure. But even if you plan to change your device in 1.5-2 years, adjustment is needed. The reason for this is increased fuel consumption. A quad with an untuned carburetor "eats" 30-40% more gasoline, and these are tangible costs.

How to avoid problems?

So how do you adjust the carburetor on a Chinese ATV? For this you need:

  • Set idle speed. The procedure is performed using a special screw, which is responsible for the quality of the composition and the number of revolutions.
  • Optimize fuel composition quality.
  • Adjust the petrol level.

However, it is important to remember that all adjustments are made only with a "clean" carburettor. This means that the rider needs to remove all the dirt from the node and flush the system to remove condensation and sediment from it.

Note: Just before adjusting, the engine must be warmed up to operating temperature.

How to adjust the carburetor on an ATV?

To set the carburetor idle speed, the float chamber must first be cleared of fuel. To do this, start the ATV, close the fuel cock and wait until the machine stalls (5-10 minutes). To speed up the process, you can take a little ride on the quadric. Of course, gasoline can be drained, but in any case you will have to warm up the device, so the first method of "removing" gasoline is more effective. nine0003

Then:

  • Open the tap.
  • Start the machine.
  • Screw in the screw (#2) that is responsible for the quality of the mixture until it stops. Remember that to enrich the composition, turn to the right, and to deplete it to the left. If at this stage the quadric stalls, then there are problems (the pipes are depressurized).
  • Turn screw #2 once (to the left).
  • Increase idle speed with #3 bolt. Start the quad and check the RPMs. They will be slightly higher than the standard indicators. nine0010
  • Remove bolt #2 (turn it 2-2.5 times). After that, the motor should reach maximum speed.
  • Start correcting the system using screw #3. Focus on sound. The engine should run smoothly, without strain.
  • Step on the gas. So you make sure that the speed does not fall.

Read the manual before adjusting the carburetor on a 125cc ATV to be sure. Remember that the location of the bolts is different in different devices, so read the documentation in advance. nine0003

How to adjust the quality of the prepared mixture?

To evaluate the quality of the fuel composition, make a test run. After that, unscrew the candle, and evaluate its condition. If it is:

  • Brown (near the insulator). This means that everything is in order. But if such a shade is only on one side, the composition is too poor.
  • Black (on insulator). Soot signals that the system is supplying a lot of fuel. However, if the entire candle is black, then the composition is too rich, which increases gas mileage. nine0010
  • White (insulator). This means that there is not enough fuel and air. And if the mixture is too lean, the whole candle will be white.
  • Red. This means that there is a high concentration of metals in the composition.

Also look out for these “symptoms”: damaged tip (electrode failure), oil deposits (damage to rings and caps), chips and inclusions (sign of motor failure).

To adjust the mixture you need to twist the needle cover and pull it out. To get the needle, pull out the cable. After that, move the ring in the required direction (lower - more air, but less fuel and vice versa). Then start the engine and make sure it doesn't stall. nine0003

Adjusting the petrol level

The final step in adjusting the 125cc ATV carburetor is adjusting the petrol level. To do this, you need:

  • Find the drain hose.
  • Raise the bottom of the tube.
  • Remove the screw and remove the mixture.
  • Open the float chamber.
  • Find the tab that covers the needle.
  • Bend it down slightly to increase the fuel flow rate. nine0010

Note: Adjust as carefully as possible as system components are very fragile. Ideally, carburetor tuning should be done by a specialist.

06/16/2020 22515

Adjusting the carburetor on an ATV with your own hands. -

It often seems like an insurmountable task for beginners to tune and adjust the carburetor of an ATV, but in fact, it is far from being the case. Using our instructions, you can easily set up a carburetor with your own hands. nine0003

Due to improper carburetor settings, problems such as: failures during acceleration, jerks while driving, uncertain start of the engine, poor acceleration dynamics, overheating, loss of power, increased fuel consumption, formation of deposits in the combustion chamber.

So what exactly are we going to tune?

  • Idle adjustment
  • Setting the quality of the mixture (special screw on the carburetor).
  • nine0009 Setting the quality of the mixture (by shifting the position of the needle)

Attention! The adjustment is carried out under the condition of a warm engine and a clean carburetor.

First, make sure there is no condensation in the carburetor. First, you need to drain the gasoline from the float chamber, for this you need to close the fuel cock and partially unscrew the screw No. 1, after the gasoline has drained from the float chamber, tighten the screw No. 1.

Consider photos of candles with various carbon deposits and defects. nine0122

A 100% indicator of a correctly adjusted combustible mixture is carbon deposits on a candle.

  1. Spark plug with engine running without fault.
  2. Engine with increased fuel consumption.
  3. Lean air/fuel mixture.
  4. Excess amount of additives containing metal.
  5. Engine after a long period of inactivity.
  6. Candle inoperative cylinder
  7. nine0009 Complete destruction of the central electrode with its ceramic skirt.
  8. The development or occurrence of oil scraper piston rings.

Consider the location of the screws for adjusting the quality of the mixture and idle speed of carburetors of different models.

#1 Float chamber plug; No. 2 Mixture quality screw;

#3 Idle adjustment screw.

1 - quality adjustment screw at idle; 2 - fuel inlet fitting; 3 - fitting through which you can sleep fuel from the float chamber; 4 - screw-plug of the float chamber. nine0003

1 - ventilation tube; 2 - idle speed adjustment screw; 3 - screw for adjusting the composition of the air-fuel mixture.

ATV carburetor speed and mixture adjustment.

1. Start and warm up the engine until it reaches operating temperature.

2. Adjust the idle screw to set the idle speed to normal. Completely, until it stops, tighten the fuel mixture screw, the engine should stall. If this does not happen, check the tightness of the air supply system from the air filter. nine0003

3. Loosen the fuel mixture screw 1 turn. (Turning the screw clockwise, we enrich the mixture, unscrewing it counterclockwise, we lean).

4. Start the engine and, by adjusting the idle screw, set the speed slightly higher than usual

5. Slowly unscrew the fuel mixture screw until the engine reaches maximum speed (we unscrew the screw no more than 2 turns, but depending range may fluctuate due to engine wear and other faults). nine0003

6. Re-adjust the idle screw to set the idle speed to normal.

7. Press the throttle trigger several times, check if the idle speed is stable.

Mixture quality adjustment with a needle.

Probably you have heard more than once about adjusting the quality of the mixture on the carburetor by manipulating the needle. I note that these are extreme measures, for the initial adjustment, use the mixture quality screw, and only if you do not get the desired result, unscrew the mount and remove the needle. What does she represent? This is the main element that regulates the amount of gasoline supplied to the combustion chamber. Connected directly to the throttle handle through a cable. When you turn the knob, the needle rises higher, opening up a channel for fuel, thereby delivering more mixture, which increases power, which translates into speed. nine0003

You will see 5 grooves on the needle at the attachment point. Initially, the retaining ring fixes it in the central position, this is the best option. But sometimes it is not possible to achieve the required quality of the mixture. Then we will need the remaining grooves, 2 on top and 2 on the bottom, this suggests that we can adjust the dose gradually.

Lifting the retaining ring up and locking it in this position lowers the needle, which, in turn, blocks the channel more than usual. Gasoline enters less than air, and the mixture becomes leaner. Lowering the ring down, we raise the needle, and everything happens exactly the opposite. nine0003

Be aware that an excessively lean or rich mixture can lead to serious problems ranging from overheating to loss of power, carbon deposits in the combustion chamber and all the ensuing consequences. Keep an eye on the condition of the spark plug electrodes, this is the main indicator that will help you determine the quality of the mixture.

If you have any questions regarding the adjustment and tuning of the carburetor, you can ask them below in the "Comments" column.


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