How to rejet atv


ATV Carburetor Jetting Instruction - ATV Technical Articles


Well, I'd like to start by thanking everyone who has helped put this great jetting guide together, see the bottom of the article for a complete list of everyone who helped out! A special thanks to Razorback for sending me the original version, and motivating me to get this finished! With that said, let's get down to the business at hand, jetting your carb!

Let's start by talking about the effective range of each carb circuit. Remember that the each adjustment effects a range of throttle positions, NOT engine RPMS... Always try to think "throttle position" -not- RPM.

The three main carb circuits are;

  • The main jet - 3/4 to full throttle
  • The needle + needle jet - 1/8 to 3/4 throttle
  • The pilot jet + pilot screw - idle to 1/8 throttle

The Main Jet
The main jet primarily controls fuel flow between 3/4 and WOT (wide open throttle). Once the throttle is open past about 3/4 the needle is pulled high enough out of the needle jet that the size of the main jet begins to control fuel flow. Main jets are identified by a number. The larger the number, the larger the hole in the jet. A larger hole will allow more fuel to flow, giving a richer mixture. So basically, the higher the main jet number, the richer the fuel mixture will be between 3/4 and WOT.

The Needle and Needle Jet
The needle and needle jet are the componets that primarily regulate fuel flow between 1/8 and 3/4 throttle. The needle jet is seldom changed in everyday tuning, but it's still worth mentioning the fact that it's there. The needle itself is a basically a tapered rod connected to the throttle slide. As the slide opens the needle is pulled upwards. The needle is tapered so that as it's pulled up, it takes up less space in the needle jet. This allows the fuel flow to be gradually increased as the throttle is opened. The needle has a clip that allows it to be lowered or raised in relation to the carb slide, which gives an overall richer or leaner setting. Raising the clip up a notch drops the needle down farther, causing a leaner mixture. Lowering the clip raises the needle up, causing a richer mixture. You can also get different diameters, and tapers of needles. If the clip is lowered all the way, and the mixture is still lean, you need the next size smaller needle. If the clip is raised all the way, and the mixture is still rich, you need the next size larger needle.

The Pilot Jet, and Pilot Screw
The pilot jet, and pilot screw control fuel delivery from idle to approximately 1/8 throttle. The pilot jet is similar in design to the main jet, basically a small screw with a calibrated hole in it. As with main jets they are identified by number, a larger number pilot jet is richer, and a smaller number pilot jet is leaner. The pilot screw on an ATV regulates fuel flow.. Turning the screw in makes the mixture leaner, and turning it out makes it richer. If the pilot screw winds up being turned almost all the way in, you need the next size smaller pilot jet. If the pilot screw is more than about 2 1/2 turns out, you need the next size larger pilot jet. Basically the pilot screw is an adjustemnt that allows you to fine tune the pilot circuit.

Credits
A very special thank you to all who helped with this article!

Razorback

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ATV Carburetor Adjustment, Cleaning and Jetting Explained

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ATV Carburetor Adjustment and Tuning

ATV Carburetor Adjustment involves tuning your ATV’s carb for maximum performance. How do I know my jetting is off? My ATV bogs down a lot, is jetting to blame? I have performance parts, what now? These are all common questions so lets get you up to speed on ATV carburetor adjustment.

You can tune your own ATV jets and avoid common jetting mistakes if you understand some jetting basics, explained below. A comprehensive installation guide will come with the jetting kit you purchase for your make and model of ATV so instead this guide will focus on explaining the basic principles of how ATV jets work. How jetting works…

#1 – The first thing you need to remember is that ATV jetting refers to throttle position, not engine rpm. Each jet is effective for a specific throttle position range. The pilot jet, or pilot screw as it is sometimes referred to, controls the flow of fuel between Idle speed and about one eight of wide open throttle (WOT). The needle jet controls the flow of fuel from the one eight position up to about the three quarter throttle position. Lastly your main jet controls the flow of fuel between the three quarter and wide open throttle positions.

#2 – The second thing you need to know is that aftermarket performance parts will change your jetting requirements. Increased engine performance usually means an increased demand for fuel so learning ATV carburetor adjustment techniques is important.

Other factors that affect jetting are rev limiters, altitude and fouled plugs if your jetting is off. Altitude directly affects engine performance because the higher you go from sea level the thinner the air gets.

Pilot Jet – Pilot Screw

The pilot jet, also referred to as pilot screw, controls carburetor fuel/air mixture between Idle and 1/4 throttle. Turning the screw IN makes the fuel/air mixture leaner. Turning the screw OUT makes the fuel/air mixture richer. Lean means less gas, rich means more gas.

Every jet is identified by a number and that number relates directly to the size of the opening inside the jet. Again smaller is leaner, larger is richer. When jetting your carb if you find that you need to turn the pilot jet all the way in to improve response then you likely need to switch to a smaller number of screw.

If on the other hand you need to turn it more than 2.5 turns out you likely need a larger numbered screw. When your engine bogs down at the smallest increase in throttle position your pilot jetting is likely too rich.

Needle and Needle Jet

The needle jet and its needle controls the fuel/air mixture from the 1/8th throttle position all the way up to the 3/4 throttle position. The needle within the needle jet is a long tapered pin. As you increase the throttle position the pin pulls out of its jet allowing the fuel/air mixture to become richer. There are several different shapes and diameter of needles/needle jets but the needle jet is often left alone during tuning as it doesn’t affect idle or top end performance. The same rich/lean characteristics apply as with the pilot screw.

Main Jet

The main jet controls the fuel/air mixture from 3/4 throttle position up to wide open throttle. Again the main jet is numbered and a larger number indicates a larger hole and a richer mixture. A stock engine will perform well with a stock main jet but once engine performance parts are added its likely that you will need to revisit at least the main jet of your carburetor. Different performance part combinations will create different demands from your carburetor. Anything that increases horsepower will also increase fuel demand.

All the performance parts in the world won’t improve performance if you don’t tune your carb. If you have a rev limiter in place you may need to tune or upgrade that as well because a rev limiter will tend to bog down the engine at full throttle. Make sure to follow the instructions included with most jetting kits.

Steps to tune your ATV Carb In The Field

Now that you, hopefully, understand a bit more about the basics of how ATV carburetor parts work these are the steps to take if you’re in a jam on the trails. Blockage, damage, fuel contamination, mud in the air intake system and other conditions can cause your ATV carburetor to be unable to deliver the right amount of fuel to your ATV engine. You always want to tune your ATV carburetor at home or in the shop but that’s not always possible. If you’re in a jam, this is what you can do.

  • #1 – Visually inspect your ATV. Check for any signs of a fuel leak. With the engine off grasp the spark plug wire and make sure it’s securely attached to the engine. Look for signs of obvious damage or dirt in the air intake. Make sure the battery is properly attached.
  • #2 – If you have a phone with signal let someone know that you are on the trail and that your ATV is not working properly, tell them where you are. Safety first.
  • #3 – If you have the owner’s manual for your ATV follow the carburetor tuning instructions carefully. Every ATV is slightly different.
  • #4 – Still stuck? No owner’s manual? No screwdriver? OK. Visually inspect the ATVs carburetor and locate the air/fuel adjustment screw. This is not attaching the carburetor to the engine, it’s going to turn freely if you adjust it.
  • #5 – Using a key, or edge of a driver’s license or anything small enough to fit in the carb adjustment screw, carefully turn the screw clockwise(inward) as far as it will go. Do not turn it outwards or it will eventually fall out. Inward to start, all the way in but don’t force it too tightly.
  • #6 – With the screw turned all the way in the ATV will be in the lean position, very little fuel will pass. From there turn the screw one quarter turn out and try to start the engine. Optimal settings will typically be 1.5 to 3 turns out on engines in good working order.
  • #7 – If it won’t start or sputters and stops turn the screw another quarter turn outwards and try again. You will repeat this process until the ATV, hopefully, starts and runs without stalling.
  • #8 – Don’t worry if the engine doesn’t sound well at this point. When it’s running without stalling your air to fuel mixture will be close to what the engine needs to run. You can continue to adjust it a bit until the engine sounds better and runs without hesitation. If you turn it too much you will eventually flood the engine with too much fuel and this will make it bog down and be hard to start as well. A flooded condition will require time for the fuel to evaporate.
  • #9 – Get your ATV to the garage or a shop as soon as possible to prevent engine damage. An ATV engine that runs too lean will run hotter and you risk burning a piston or damaging rings. If it runs too rich you risk valve damage and backfiring.
  • TIP: Always keep an owner’s manual, a small flashlight and a set of basic tools with your ATV when out on the trails.
  • TIP: When planning a trip with your ATV check to see if there is a major elevation change between where you normally ride and where you are going. You may need an ATV carburetor adjustment if there is a change in altitude to account for the change in air pressure. Air pressure decreases at higher altitude(adjust inward to give more air) and it increases at lower altitude(adjust outward to give more fuel).

Carburetor Jet Size Chart

Carburetor jets control the amount of fuel which is mixed with air inside the throttle body of your carburetor. This carburetor jet size chart shows you how effective each jet is at specific throttle levels. A Pilot jet is effective at idle speed up to 1/4 throttle(low-range). A needle jet is effective from 1/4 throttle to 3/4 throttle(mid-range). A main jet is effective from 3/4 throttle up to wide open throttle(top-end).

When diagnosing a carburetor or tuning problem look at the jet responsible for the range in which the problem is occurring.

ALWAYS follow the manufacturer’s specifications whenever possible. Jet size is usually stamped onto the jet itself, typically in milimeters(mm), ranging from small to large. Changing a carb jet for a smaller sized jet will reduce fuel flow. Likewise, installing a larger jet will increase fuel flow and may help a performance engine run more smoothly. Note: an engine that runs rich is less likely to sustain heat damage than and engine that runs lean.

I hope that this carburetor tuning guide helps you understand how jets work so that you can best dial in your ATV for maximum performance(and fun!).

General ATV Carburetor Cleaning Instructions

  • Put on some safety glasses and prepare a clean workspace
  • Remove carburetor from ATV and clean exterior with a brush and soapy water
  • Remove float bowl taking care not to damage it’s gasket
  • Remove float pin and float assembly and check for wear and damage
  • Remove needle jet and inspect for blockage and damage
  • Remove Pilot and main jet and inspect for blockage and damage
  • Important: Turn the fuel air mixture screw all the way in and count the number of turns until it is fully tightened. You will need this information to adjust the mixture upon re-assembly.
  • Remove the fuel air mixture screw
  • Remove the throttle adjustment screw
  • Thoroughly clean all components and inspect for obstructions and damage. Note: compressed air is extremely helpful in clearing obstructions.
  • Replace any damaged components, seals and gaskets
  • Re-assemble the ATV carburetor in reverse order
  • Tip: lay parts out in the order the were removed to make assembly easier
  • Adjust the fuel to air ratio by turning the mixture screw the number of turns you recorded earlier
  • Re-install the carburetor to your ATV and start the engine. Additional adjusting may be required.

Conclusion

Carburetor jets become clogged naturally over time and a periodic carburetor cleaning is required. Always consult with your ATV owner’s manual for specific maintenance instructions. Always check the fuel lines, filter and gas tank for contaminants and clean as required at the same time to avoid further clogging.

The majority of carburetor problems are a result of blockage and worn out parts. Troubleshooting a clean ATV carburetor is also much easier than troubleshooting a dirty carb. Typical tools required include a flat head screw-driver, compressed air, an 8mm wrench and carburetor cleaner. Note: Some gaskets and plastic components will swell if exposed to carb cleaner so remove these prior to use.

 

What to do if the ATV is sunk? | KVADRODOG

ATV is most often used for driving on difficult terrain. On the way riders encounter mud, potholes, sharp climbs and deep fords. Loss of concentration or inattention can lead to the most deplorable consequences. For example, to drowning an ATV.

Before crossing the ford, it is imperative to check its depth. However, this very ford is often deceptive. In one place it seems shallow, but if you deviate just a meter to the right or left, you dive headlong into the water. Most often, this is how the ATV is drowned. nine0003

What to do if you drowned the ATV? We will tell you about some activities that will help resuscitate your car. Note that if you do not respond promptly, you can get an engine water hammer.

So, the ATV is out of the water. Let's move on to saving our patient. Never try to start the car. It is better to deliver the ATV to the garage on a trailer.

  1. Air filter

Open the lid, drain the water and dry. Then we lubricate everything with oil and install the filter in place. nine0003

  1. Carburetor

Thoroughly clean the carburetor and blow out the passages. For flushing, you can use pure gasoline or specialized fluids.

  1. Fuel

Pour out all the gasoline from the tank, rinse everything with clean gasoline, change the fuel filter.

  1. Exhaust pipe

Unscrew and drain the water. Then the pipe must be cleaned and dried. nine0003

  1. Electronics

Wire connections are the most exposed to water. We separate them and pour them with silicone grease.

  1. Variator

Open the lid and drain the water. We clean the plates and dry the belt.

  1. Motor

Let's move on to the most difficult part. You need to determine if water has entered the engine. To do this, check the oil dipstick. If water does get to the engine, the oil will react and form an emulsion. nine0003

If the worst assumptions come true, immediately drain the oil and flush the engine. Change spark plugs and oil filter.

For the next step, you will need an M8 motor mineral water. Pour it into the engine and scroll the starter. Please note that this must be done without a candle.

After that, install the candles and start the engine. We let the engine run for a couple of minutes and turn it off. Then drain the oil and repeat the procedure 6-7 times.

  1. Reducers

We change the oil and load the gearboxes. After that, it is better to drain the oil and pour new.

  1. Grease dispensers

These items must be syringed.

  1. Seat

Well, this is the simplest. Just dry the seat.

After rescuing the quad, carefully inspect the machine again and remove all traces of moisture.

If you do all these 10 points quickly, your ATV will be saved. In any case, after that it is better to contact the service center. nine0003

Be careful not to drown your ATV!

See also:

ATV engine ATVs 4x4

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How much does it cost to deliver an ATV from St. Petersburg to Starominskaya, order No. 1711818. Order ATV transportation cost

10.03 at 10:32

TK-RAS (carrier):

???

10.03 at 10:30

TK-RAS (carrier):

Is your order still valid?

10.03 at 10:29

TK-RAS (carrier):

Alexander is ready to load tomorrow

10.03 at 10:29

TK-RAS (carrier):

Good afternoon!

09.03 at 13:19

Alexander (customer):

OK

09.03 at 12:28

TK-RAS (carrier):

I will clarify everything and write to you nine0003

09. 03 at 12:28

TK-RAS (carrier):

Good afternoon!

09.03 at 11:15

Alexander (customer):

ATV size 2.36x1.20x1.50 weight 400 kg

09.03 at 11:14

Alexander (customer):

Ask for price

09.03 at 11:14

Alexander (customer):

Good afternoon. You will only need to carry an ATV without a trailer from Ust-Luga, Leningrad Region, to the village of Starominskaya, Krasnodar Territory. Date care March 11 at 11:00 nine0003

07.03 at 21:01

Alexander (customer):

Understood. Good

07.03 at 21:01

TK-RAS (carrier):

Not a very convenient download location

07. 03 at 21:01

TK-RAS (carrier):

9.03 write to me and I will look at the car

07.03 at 21:00

TK-RAS (carrier):

I can't tell you the price right now. nine0003

07.03 at 20:55

Alexander (customer):

March 11th

07.03 at 20:55

TK-RAS (carrier):

What numbers do you need to load?

07.03 at 20:53

TK-RAS (carrier):

Now I will clarify

07.03 at 20:53

TK-RAS (carrier):

5800r make a reservation and I will immediately put you on the schedule nine0003

07.03 at 20:53

Alexander (customer):

The ferry turns out to come not to St. Petersburg, but to Ust-Luga. How much will the shipping cost change?

07.03 at 20:53

TK-RAS (carrier):

In order to order transport, you need to click on the button “BOOK BY PRICE”. Next, the system will ask you to make a reservation. Reservation is a guarantee of the price and conditions for the execution of your order. By paying a small part of the cost of the order, you thereby confirm your intentions for transportation, which allows the contractor to plan their schedule taking into account your load! After paying for the reservation, you will automatically receive all the contacts of the carrier. nine0003

07.03 at 20:52

TK-RAS (carrier):

Payment takes place in 3 stages 1) Reservation of transport 2) Prepayment to the card of the Security Council of the Russian Federation after signing the contract 3) Cash balance on unloading.

07.03 at 20:52

TK-RAS (carrier):

We draw up a contract from IP for transportation

07.03 at 20:52

TK-RAS (carrier):

We accept orders in advance. Everything needs to be planned well. At the last moment, prices sometimes rise here, for urgency. I want to warn you not to get into this situation. nine0003

07.03 at 20:52

TK-RAS (carrier):

I will do everything honestly, you will be satisfied

07.03 at 20:51

TK-RAS (carrier):

We ourselves are from the Krasnodar Territory, since I will help my fellow countryman

07.03 at 20:51

TK-RAS (carrier):

The day before loading I will know for sure and we will send you a contract, we will indicate everything there

07. 03 at 20:50 nine0003

TK-RAS (carrier):

There is a car from a gazelle to a truck

07.03 at 20:50

TK-RAS (carrier):

Alexander machines are different all the time in the work do not stand still

07.03 at 20:24

Alexander (customer):

Please tell me what kind of car you plan to transport?

07.03 at 18:02

TK-RAS (carrier):

We accept orders in advance. Everything needs to be planned well. At the last moment, prices sometimes rise here, for urgency. I want to warn you not to get into this situation.

07.03 at 18:02

TK-RAS (carrier):

There is a solution?

07.03 at 15:31

Alexander (customer):

OK

07. 03 at 15:20

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I'm waiting for your answer nine0003

07.03 at 15:19

Alexander (customer):

I'm looking for loading options

07.03 at 15:17

TK-RAS (carrier):

Alexander are you here?

07.03 at 15:04

TK-RAS (carrier):

Are you ready to negotiate?

07.03 at 15:04

TK-RAS (carrier):

We carry different equipment all the time

07.03 at 15:03

TK-RAS (carrier):

If not, then you need something to load into the body. Lots of options

07.03 at 15:03

TK-RAS (carrier):

If you find a ramp, the car will drive up backwards and you will drive in

07. 03 at 15:02

TK-RAS (carrier):

Fix in the body

07.03 at 15:02

TK-RAS (carrier):

So the load will take up less space along the length

07.03 at 15:02

TK-RAS (carrier):

And put the trailer next to the edge

07.03 at 15:01

TK-RAS (carrier):

The quadric from the ramp can be rolled up either by a tow truck or a manipulator

07.03 at 15:00

Alexander (customer):

I have a question about loading and unloading nine0003

06.03 at 18:43

TK-RAS (carrier):

And which one will do?

06.03 at 18:42

Alexander (customer):

No, I don't like this option.

06.03 at 18:36

TK-RAS (carrier):

Are you ready to negotiate?

06.03 at 18:35

TK-RAS (carrier):

Your loading and unloading nine0003

06.03 at 18:35

TK-RAS (carrier):

Alexander we ourselves are from the Krasnodar Territory, I will be glad to help

06.03 at 18:34

TK-RAS (carrier):

Hello, Dear Customer! *** WE WORK WITH "LUCK EVERYONE" FOR MORE THAN 8 YEARS. MORE THAN 2,700 TRANSPORTATIONS HAVE BEEN CARRIED OUT.*** WE WORK CONSTANTLY ON YOUR ROUTE***.Official transportation at any time convenient for you***.Contract guaranteeing the safety of the cargo and providing the car.*** If necessary, we will provide loaders in two cities*** .The machines are all in good condition: dry and clean body, there are belts and fasteners***.


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