How to calculate rolling resistance of a tire


Rolling Resistance

The force that resists the motion of a body rolling on a surface is called the rolling resistance or the rolling friction.

The rolling resistance can be expressed by the generic equation

Fr = c W                                   (1)

where

Fr = rolling resistance or rolling friction (N, lbf)

c = rolling resistance coefficient - dimensionless (coefficient of rolling friction - CRF)

W = m ag

    = normal force - or weight - of the body (N, lbf)

m = mass of body (kg, lb)

ag = acceleration of gravity ( 9.81 m/s2, 32.174 ft/s2)

Note that the rolling resistance coefficient - c - is influenced by different variables like wheel design, rolling surface, wheel dimensions and more.

The rolling resistance can alternatively be expressed as

Fr = cl W / r                                (2)

where

cl = rolling resistance coefficient - dimension length (coefficient of rolling friction) (mm, in)

r = radius of wheel (mm, in)

Rolling Friction Coefficients

Some typical rolling coefficients:

Rolling Resistance Coefficient 
ccl (mm)
0. 001 - 0.002 0.5 railroad steel wheels on steel rails
0.001 bicycle tire on wooden track
0.002 - 0.005 low resistance tubeless tires
0.002 bicycle tire on concrete
0.004 bicycle tire on asphalt road
0.005 dirty tram rails
0.006 - 0.01 truck tire on asphalt
0.008 bicycle tire on rough paved road
0.01 - 0.015 ordinary car tires on concrete, new asphalt, cobbles small new
0.02 car tires on tar or asphalt
0.02 car tires on gravel - rolled new
0.03 car tires on cobbles  - large worn
0.04 - 0.08 car tire on solid sand, gravel loose worn, soil medium hard
0.2 - 0.4 car tire on loose sand

Rolling Coefficients Cars

The rolling coefficients for air filled tires on dry roads can be estimated

c = 0. 005 + (1 / p) (0.01 + 0.0095 (v / 100)2)                     (3)

where

c = rolling coefficient

p = tire pressure (bar)

v = velocity (km/h)

Example - Wheel Pressure & Rolling Resistance Coefficient 

The standard wheel pressure in a Tesla Model 3 is 2.9 bar (42 psi). The rolling friction coefficient at 90 km/h (56 mph) can be calculated from (3) as

c = 0.005 + (1 / (2.9 bar)) (0.01 + 0.0095 ((90 km/h) / 100)2)

  = 0.011

Increasing the pressure to 3.5 bar reduces the rolling resitance coefficient to

c = 0.005 + (1 / (3.5 bar)) (0.01 + 0.0095 ((90 km/h) / 100)2)

  = 0.010

- or

((0.011 - 0.10) / 0.011) 100% = 9%

  • 1 bar = 105 Pa = 14.5 psi
  • 1 km/h = 0.6214 mph

Example - The Rolling Resistance of a Car on Asphalt

The rolling resistance for all four wheels in a car with total weight 1500 kg on asphalt with rolling friction coefficient 0. 03 can be estimated with the generic equation 1 as

Fr = 0.03 (1500 kg) (9.81 m/s2)

= 441 N

= 0.44 kN

  • compare car rolling resistance with car air resistance (drag)

The rolling resistance for one wheel can be calculated as

Fr = 0.03 (1500 kg / 4) (9.81 m/s2)

= 110 N

= 0.11 kN

How to calculate rolling resistance – x-engineer.org

Table of Contents

  • Definition
  • Formula
  • Rolling resistance coefficient
  • Models for rolling resistance coefficient
  • Models for rolling resistance force
  • Example
  • Calculator
  • References

Definition

Rolling resistance is the resistive force applied to the wheel when it’s rolling. The magnitude of rolling resistance depends on a series of factors, which most of the time act together and can not be broken down clearly.

Most common causes of rolling resistance applied to a wheel in motion are:

  • tire deformation
  • friction between tire and road surface
  • wheel friction with surrounding air
  • friction in the wheel hub and bearings
  • road surface deformation

In the following discussion we are going to focus on the rolling resistance caused by the tire and road. The wheel hub and bearings efficiency is not part of this lecture since they can be consider as part of the overall driveline losses (efficiency).

Image: Tire pressure distribution – stationary vs. rolling

In the image above: N [N] – normal reaction force, W [N] – weight force acting on the wheel and ω [rad/s] – angular speed of the wheel.

When the tire is stationary, the distribution of the normal force N [N] in the contact patch is symmetric with respect with the vertical axis of the wheel. However, when the wheel is in motion (rotating), the normal force distribution is not anymore symmetric but concentrates in the front of the wheel, towards the direction of motion. This makes the resultant force N [N] to create a resistive rolling torque, which will try to slow down the wheel.

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Formula

Image: Rolling resistance – wheel forces diagram

Let’s assume we have a vehicle which has front-wheel drive (FWD). The rear wheels are going to be pulled along, through the chassis. Therefore there will be a pulling force Fp [N] acting in the wheel hub, which will force the wheel to rotate. As explained previously, due to asymmetric force distribution in the contact patch, there is going to be a normal force N [N] acting on the tire, at the distance a [m] from the vertical axis of the tire.

The force N [N] is the vertical component of a resultant force going through the tire’s centre of rotation. The horizontal component of that resultant force, acting in the contact patch, which is trying to slow down the tire is exactly the rolling resistance force Frr [N].

Since the wheel is in equilibrium, the sum of forces on the x-axis, the sum of forces on the y-axis and the sums of torques acting around the centre of the wheels are all zero.

  • x-axis forces equilibrium

ΣFx = 0

(1)

Fp – Frr = 0

(2)

Fp = Frr

(3)

  • y-axis forces equilibrium

ΣFy = 0

(4)

N – W = 0

(5)

N = W

(6)

  • torques equilibrium

ΣT = 0

(7)

Frr · rw – N · a = 0

(8)

Replacing N from (6) in (8) and solving for Frr [N] gives:

Frr = (a/rw) · W

(9)

The ratio between distance a [m] and wheel radius rw [m] is the rolling resistance coefficient f [-].

f= a/rw

(10)

Replacing (10) in equation (9) gives the general formula of the rolling resistance force for flat (no gradient) roads.

Frr = f · W = f · m · g

(11)

where m [kg] is the vehicle mass and g = 9.81 m/s2 is the gravitational acceleration.

If we calculate the total rolling resistance force of the vehicle, then the entire vehicle mass is used in the equation. If we calculate the rolling resistance of only one wheel, then the vehicle mass is divided by four (assuming equal weight distribution between wheels).

If the vehicle is rolling on a road with the gradient α [°], then the formula for rolling resistance becomes:

Frr = f · W · cos(α) = f · m · g · cos(α)

(12)

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Rolling resistance coefficient

The rolling resistance coefficient of a tire depends on tire construction, materials, air pressure, vehicle speed, and road conditions. In general, for low vehicle speeds, the value of rolling resistance coefficient is constant.

The rolling resistance coefficient slightly increases with the increase of the traveling speed of the vehicle. According to [7], under normal operating conditions, with the vehicle speed below 200 kph, the rolling resistance coefficient is between 0. 01 – 0.02.

There are several sources of automotive literature, in which you can find the value of the rolling resistance coefficient, function on several parameters. For example in [6], you can find the value of the rolling resistance coefficient function of the road type.

Road surface Rolling resistance coefficient
Pneumatic car tires on
large set pavement 0.013
small set pavement 0.013
concrete, asphalt 0.011
rolled gravel 0.02
tarmacadam 0.025
unpaved road 0.05
field 0.1 – 0.35
Pneumatic truck tires
on concrete, asphalt 0.006 – 0.01
Strake wheels in field 0.14 – 0.24
Track-type tractor in field 0.07 – 0. 12
Wheel on rail 0.001 – 0.002

Table: Coefficients of rolling resistance
Source: [6]

From [1] we can also extract a table of rolling resistance coefficients function of road surface.

Road surface Rolling resistance coefficient
new, firm asphalt; concrete; small pavement; cobblestone pavement 0.005 – 0.015
rolled, firm gravel; wear down, washboard asphalt 0.02 – 0.03
tarred, wear down, washboard gravel 0.03 – 0.04
very well dirt roads 0.04 – 0.05
dirt roads 0.05 – 0.15
sand 0.15 – 0.35

Table: Coefficients of rolling resistance
Source: [1]

Additional values for the rolling resistance coefficient can be found in [8] for different pavement types at low vehicle speeds.

Pavement type Rolling resistance coefficient
Good asphalt or concrete pavement 0.01 – 0.018
General asphalt or concrete pavement 0.018 – 0.02
Gravel road 0.02 – 0.025
Good gravel road 0.025 – 0.030
Pebble potholes pavement 0.035 – 0.050
Pressed dirt road (dry) 0.025 – 0.035
Pressed dirt road (rainy) 0.050 – 0.150
Muddy dirt road 0.100 – 0.250
Dry sand 0.100 – 0.300
Wet sand 0.060 – 0.150
Icy roads 0.015 – 0.030
Compacted ski track 0.030 – 0.050

Table: Rolling resistance coefficient of a vehicle at low speed on a given road
Source: [8]

In reality, the rolling resistance coefficient depends on several factors, like:

  • tire construction
  • road type
  • slip between tire and road
  • inflating pressure
  • wheel load

In the image below you can see the influence of tire pressure on the rolling resistance coefficient. As the air pressure increases, the rolling resistance coefficient decreases. This happens because an increased internal pressure leads to a further stiffening of the tire, which means that the tire deflection decreases at steady state load. This leads to a decrease of the tire flexing energy and due to the smaller contact patch, to a decline of the frictional component of resistance [1].

Image: Rolling resistance coefficient function of wheel load and tire pressure
Credit: [1]

In the next image you can see the influence of vehicle speed on the rolling resistance. The increase of the rolling resistance coefficient, which rises with the vehicle speed is due to the superimposed effect of the tire deformation wave on the flexion resistance. This effect increases with velocity [1].

Image: Rolling resistance coefficient function of driving speed
Credit: [1]

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Models for rolling resistance coefficient

For calculation/simulation purposes, you can use either a constant value of the rolling resistant coefficient or a speed dependant one. {2} \tag{13}\]

where V [kph] is vehicle speed and f0, f01 and f02 are coefficients function of tire construction. For example, for a radial tire, the coefficients can be set as:

f0 = 1 · 10-2
f01 = 5 · 10-7
f02 = 2 · 10-7

If we plot f [-] function of V [kph], we get the following curve:

Image: Rolling resistance coefficient (1)

The coefficients can be adjusted in order to obtain the desired behaviour of the rolling resistance coefficient. For a road made from good asphalt or concrete, a rolling coefficient which varies between 0.01 at 0 kph and 0.025 at 250 kph is good enough for simulations.

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Models for rolling resistance force

Once we have the rolling resistance coefficient function of vehicle speed, we can apply equation (12) and get the rolling resistance force.

For example, if we consider that the total mass of the vehicle is 2000 kg and that the weight is evenly distributed on all four wheels, we’ll get a weight on a wheel of:

Frr = (2000/4) · 9. 81 · f(V)

(14)

Applying equation (12) and the rolling resistance coefficient defined by (13), we can plot the rolling resistance force function of vehicle speed.

Image: Rolling resistance force function of speed

In the SAE standard J2452, the rolling resistance force is defined function of vehicle speed, tire inflation pressure and the load applied on the wheel.

Frr = Zα · Pβ · (a + b · V + c · V2)

(15)

where:

Frr [N / lbs] – rolling resistance force
P [kPa / psi] – tire inflation pressure
Z [N / lbs] – tire load
V [kph / mph] – vehicle speed
α, β, a, b, c [-] – tire dependant coefficients

As an example, from [3] we can extract the coefficients for the tire T40 of size 205/75R15 97S:

α = 1.03399904
β = -0.41081927
a = 0.05933157
b = 9.85526e-05
c = 3.72314e-07

For the same tire load of 4905 N and different inflation pressures of 150, 250 and 350 kPa, we can plot the rolling resistance using equation (15):

Image: Rolling resistance force function of speed pressure and load

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Example

For a vehicle of mass 1800 kg, travelling on a road with the slope angle of 10° and with a fixed rolling resistance coefficient of 0. 012, calculate the total rolling resistance force.

Applying equation (12), we get:

Frr = 1800 · 9.81 · 0.012 · cos(10 · π / 180) = 209 N

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Calculator

m [kg] = f [-] = α [°] =
Frr [N] =

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References

[1] Henning Wallentowitz, Longitudinal Dynamics of Vehicles – Lecture, IKA RWTH, Aachen, 2004.
[2] Lars Eriksson, Lars Nielsen, Modeling and Control of Engines and Drivelines, Wiley, 2014.
[3] Ben Wen, Gregory Rogerson, and Alan Hartke, Correlation Analysis of Rolling Resistance Test Results from SAE J1269 and J2452, SAE International, 2014.
[4] Green Seal’s Report, Low Rolling Resistance Tires, March, 2003.
[5] Transportation Research Board, Tires and Passenger Vehicle Fuel Economy, Transportation Research Board Special Report 286, 2006.
[6] Automotive Handbook, 9th Edition, Bosch, 2014.
[7] Georg Rill, Vehicle Dynamics – Lecture Notes, University of Applied Sciences, Regensburg, 2005.
[8] Wuwei Chen et al, Integrated Vehicle Dynamics and Control, Wiley, 2016.
[9] M. Untaru et al, Dinamica Autovehiculelor pe Roti, Editura Didactica si Pedagogica, Bucuresti, 1981.

Tire rolling resistance / What is it? What does it affect?

Buy tires 195 60 15 summer in Krasnodar.

Few motorists have paid due attention to such characteristics of tires as tire rolling resistance. But in vain. Automobile rubber is such a complex technical element that not only the patency and driving safety, but also fuel economy depend on it. In this case, both car owners and environmentalists benefit, since the reduction in exhaust gases leads to a lesser degree of anthropogenic pollution of the environment.

What is the rolling resistance of a tire

To explain briefly and intelligibly what the rolling resistance of a wheel is, it is necessary to imagine a tire in the contact patch with the road. At this point, the rubber expands under the load of the machine. Together with the inertia of the car, the rubber heats up and wastes part of the energy transmitted from the motor, this phenomenon is called tire rolling resistance. It is measured by the formula Pf \u003d Q x f, where "Q" is the normal load of the car, and "f" is the coefficient of rolling friction.

For each road surface, the coefficient "f" has its own value, for example, for asphalt concrete 0.01, and for gravel 0.025. In total, 6 values ​​of "f" are used to calculate the formula for wheeled vehicles. All values ​​and names of coatings can be found in the corresponding table.

How stressed the tire is

In motion, the tire is subject to numerous loads and deformations. All of them affect the degree of rolling resistance of the tire. These loads include:

  • aerodynamics of the car body;
  • vehicle inertia;
  • vehicle weight;
  • state of shock absorbers and agenda;
  • auto drive type.

If the vehicle hits a bump at low speed, it is able to stop. To create kinetic energy to overcome an obstacle, it is necessary to provide the car with a higher speed, and this is additional energy from the internal combustion engine.

What determines rolling resistance

The degree of tire rolling resistance phenomenon depends on many factors. Among the most famous are such as:

  • Wheel construction. It is the composition of rubber and additional materials that affects the degree of rolling resistance of rubber. For example, the same car with tires of different design and softness can provide a discrepancy of up to ½ in terms;
  • Tire speed factor. To provide the wheel with the declared characteristics at certain speeds, the design of tires can have various reinforcements. All of them affect the hardness of the product, which reduces the rolling resistance;
  • Wheel size. A large wheel has less rolling resistance. For each additional 1 cm of radius, the degree of resistance is reduced by 1%;
  • Protector type. The deeper the tread grooves, the higher the resistance. For example, a 50% increase in depth provides an additional 12% resistance. By the end of the wheel life, the degree of rolling deteriorates by 25%, in relation to the new tire;
  • Cylinder pressure. A poorly inflated tire provides an uneven contact patch. The amplitude of deformations increases, which leads to additional heating and, as a result, energy loss. Together, this increases the amount of wheel rolling.
  • Type of roadbed and its temperature. The smoother the road, the lower the rubber is subject to resistance. The higher the ambient and road surface temperature, the lower the degree of resistance. With every 10-degree step up, the roll is reduced by 6%.

Features ecotire

In light of the ongoing fight for the environment, many tire manufacturers have joined the environmental movement. This was manifested in the development of "green" tires produced since 1992 years old Gradually, the characteristics of the wheels increase. The meaning of "green" tires is that a car "shod" in rubber with reduced rolling resistance consumes less fuel, by about 20%. Thus, a smaller number of harmful substances contained in the exhaust gases enter the atmosphere.

According to research, every 45,000 runs on tires with low rolling resistance, owners save an amount equal to ¼ of the cost of the entire set of wheels. In addition to saving, drivers pollute the air less, making a personal contribution to the environment, taking care of their offspring. To inform the buyer, the manufacturer puts the appropriate markings on the side profile of the rubber: Green X or Reduces CO2.

What is tire rolling resistance? To overcome it, additional energy is needed, so the car spends 5-15% of the fuel just to simply roll forward.

To see how this works in practice, imagine you are accelerating a car, then releasing the gas pedal and just rolling forward. After some time, the car stops. On some tires this will happen after 15 meters, on others after 18m, on others after 20m. The tires that travel the farthest have the lowest rolling resistance and the best fuel economy. The economy class is usually indicated on the tire label and is indicated in Latin letters from A to G, where A is the best economy, G is the worst.

Let's look at what affects the economy of a tire and manufacturers are working to improve it.

Contents

What determines the rolling resistance of a tire

There are two main factors that affect the rolling resistance of a tire:

  • While driving, the sidewalls and tread blocks are constantly deformed and returned to their original position. Such short but regular cycles account for up to 90% of energy loss.
  • The tire is also affected by aerodynamic drag, which takes another 0 to 15% of energy.

How manufacturers reduce rolling resistance

Changing virtually every element of a tire has the potential to improve fuel economy. Here's what manufacturers do:

  • Lighten the weight of the tire without sacrificing durability.
  • Decrease the tread height to reduce block deformation while driving. But at the same time, it is important to maintain the tire's resistance to aquaplaning and its resource.
  • Optimize the sidewall, position and shape of the tread blocks so that they are less deformed while riding.
  • Improve the composition of the rubber compound due to special additives and compounds that reduce the heating of the tire and its friction force.
  • Optimize the tread pattern for less aerodynamic drag.

Do fuel economy tires have the worst grip?

There is an opinion that the high fuel efficiency of a tire harms its braking qualities. Indeed, on the one hand, the tire must experience less friction in order to roll easily and consume less fuel. On the other hand, the friction force must be large in order for the tire to have reliable grip on the asphalt.


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