How to fix a flooded atv engine


ATV Flooded With Gas – Here’s why and the fix – ATVFixed.com

A constantly flooded ATV is a real pain in the ass, not to mention it’s bad for engine health. Flooding causes gas to dilute the engine oil and that over the long term can be terminal. Anyhow you are in the right place, I’m a mechanic and I think we can get this puzzled out right now.

ATV gas flooding is a symptom closely associated with the following common ATV issues:

  • Clogged air filter
  • Spark plug fault
  • Soft battery
  • Bad gas
  • Coil fault
  • Carburetor fault

In this post, you’ll learn why your ATV floods with gas, you’ll learn how to diagnose the root cause and how to un-flood your bike quickly. In addition, you’ll learn some mechanics tips for avoiding flooding in the future.

Page Contents

  1. Symptoms of ATV Gas Flooding
  2. What Causes ATV Flooding?
  3. Diagnosing The Cause Of ATV Gas Flooding
  4. How To Un-Flood ATV Engine
  5. Mechanics Tips To Prevent ATV Gas Flooding

Symptoms of ATV Gas Flooding

I think you have this one covered. The symptoms are obvious to most but there may be a few in the list below that are tangential to flooding.

  • No start
  • Long crank
  • Stink of raw gas
  • Gas leaking under the engine
  • High oil level
  • Hydro-locked engine

What Causes ATV Flooding?

In many cases, an ATV floods because the engine needs a tune-up, and so if you haven’t serviced your ATV in more than twelve months. A full tune-up now is a great place to start.

Generally, a flooded ATV is a symptom of an underlying problem, it is not the root cause. In this section, we’ll look briefly at some of the more likely root causes of ATV flooding.

They include:

  • Poor maintenance – An ATV should be serviced every twelve months.
  • Incorrect start procedure – Using excessive choke while starting especially when the engine is warm can lead to flooding.
  • Faulty choke – A choke manual or auto, that’s sticking in the “On” position may also cause hot start flooding.
  • Clogged air filter – A dirty air filter is close to the top of this list for good reason. A blocked filter causes a rich fuel condition and flooding.
  • Bad gas – Old gas goes stale and loses its ability to ignite. This may result in flooding of the cylinder and spark plug fouling.
  • Fouled spark plug – A spark plug that doesn’t fire won’t ignite the gas and the most common cause of a nonfiring plug is fouling.
  • Battery fault – While many bikes will run with a low battery, starting may cause some issues. A strong battery is required in order to achieve at least 400 rpm. That’s important for two reasons, sufficient RPM is needed to generate a strong spark, and secondly, a min of 400 rpm is required to create sufficient compression in the combustion chamber.
  • Faulty carburetor – A common carburetor over-fueling fault is caused by an incorrectly adjusted float height. Another common issue is a worn and leaking carb needle valve. These types of carburetor faults are associated with hydro-locking.
  • Mechanical issue – Low compression will result in a no-start, and a no start means gas is flooding the engine.
  • Electrical issue – A bad plug cap, coil wire, coil, Stator, CDI module, and pickup are all possible causes of flooding.

Diagnosing The Cause Of ATV Gas Flooding

As we’ve seen in the previous section, the list of possible causes is wide-ranging. In this section, we’ll attempt to diagnose the root cause. It makes sense to check the most common and also easy to check items first, before checking the less likely issues and harder to test. And so that’s what we’ll do next.

Go ahead and check the following:

  • Starting procedure – This may seem insignificant but if the bike is new to you, the starting procedure may be different. The fix – check your owner’s manual for the correct ignition system and choke use (if manual choke fitted).
  • Air filter – A choked-up air filter will prevent airflow and conversely will flood the cylinder with gas. The flood of gas compounds the problem by fouling the spark plug. The fix – remove, check and clean the air filter. It is common to oil ATV foam filters, but air filter oil should be used not engine oil. Never wash or oil a pleated paper air filter.
  • Spark plug – The spark plug should be cleaned and gap checked every three months. The plug should be changed every two years and check your plug type is correct. Spark plugs are specific to your engine. The fix – remove, check the gap, and clean or fit a new plug.
  • Check fuel quality – Poor fuel quality is a very common cause of no starts, likely the most common cause. If your gas is older than a couple of months, there’s a very good chance your fuel is stale and is fouling the plug causing a no start and flooding. The fix – drain the gas tank, carburetor bowl and use fill with fresh gas. Adding a gas stabilizer helps keep gas fresh for twelve months.
  • Check compression – Low compression is bottom of the list as it’s less likely, harder to diagnose and fix. To diagnose successfully, you’ll need to run a compression test and you can check that procedure here.

How To Un-Flood ATV Engine

When it comes to clearing a flooded ATV engine, we have three options:

1 Open throttle – Fully open the throttle, but leave the choke off, now crank the motor over. The open throttle increases airflow to the engine and helps dry out the cylinder. If the engine doesn’t clear and start after two or three attempts, I’d try one of the other strategies below. Excessive cranking will run the battery down.

2 Wait – Simply walking away and allowing time to dry out the cylinder usually works. Waiting anywhere from fifteen minutes to a half-hour does the job.

That said if there is an underlying problem causing the flooding then you may be visiting this problem again before long. Remember when starting a flooded engine, don’t add any choke.

3 Clear cylinder – Clearing the cylinder will require a few tools and a little effort. You’ll need a plug wrench and a shop rag.

The process is as follows:

  • Go ahead and remove the spark plug
  • Disable the coil by removing the coil power feed. (failing to disable the coil risks fire and also risks overloading the coil)
  • Place a shop cloth over the plughole
  • Crank over the engine to expel the raw gas

Now go ahead and clean, gap the spark plug, and refit.

Mechanics Tips To Prevent ATV Gas Flooding

Here are my top tips for keeping your ATV in great shape and free from flooding

  • Tune-up your engine
  • Turn off Petcock (gas tap) when bike not in use
  • Use a gas stabilizer
  • Clean and gap spark plug regularly
  • Check spark plug is correct heat range

When storing your ATV, it pays off handsomely to pay particular attention to the fuel system.

  • Use gas stabilizer – Fill the gas tank before winterizing your ATV and add a gas stabilizer to the gas tank. Run the engine a while to distribute the mix throughout the fuel system.
  • Use battery maintainer – use a smart battery charger to keep the battery in top shape.
  • Turn off the petcock when the ATV is not in use
  • Park bike undercover and but use a breathable cover

You may find the following posts helpful:

ATV carburetor flooding

ATV won’t start after washing

ATV won’t jumpstart

16 Steps to Repair an ATV Submerged in Mud or Water

Whether you are stuck with the misfortune of sending your ATV through the ice on a frozen lake, or if you’ve sunk it into a bottomless mudhole, there are some crucial steps you need to take to save your bike from the junkyard.

I know exactly how you feel right now, but fear not! The bike is not necessarily trashed; you can most likely salvage it without breaking the bank.

If you are somewhat mechanically inclined, you should have no problems performing this recovery on your own. If there is no engine damage, your bike has a good chance of getting back in shape without any permanent damage.

All you have to do is to follow the steps in this guide.

Yes, there are a lot of steps, but not all are too time-consuming. Time-vise you should set aside the better half of a day to do this properly.

If you skip some steps or parts of the steps, you may find yourself paying the consequences later, so take your time to do it properly.

Page Contents

How does water enter the engine, and why is it bad?

Before I get into the actual steps, I’ll address why water sometimes may enter your engine. Because it is not only when you sink the bike to the bottom of the ocean this may happen.

If you ride fast through deep water, it may splash up into the air intake, sucking water into the engine. Riders who intentionally ride in waist-deep mud install snorkels to prevent this from happening, but you are not safe even then.

When adequate amounts of water enter the engine, it will hydro lock. And it actually takes a surprisingly small amount of water for this to happen.

I won’t get too technical as I’m not claiming to be a trained mechanic. But basically, what happens is that when the piston goes up in the cylinder, it compresses the air above the piston just as it is supposed to.

But unlike air, water cannot be compressed, at least very little. So if you get more water inside the cylinder than the volume above the piston, when it is at its highest point (not very much!), the excess water has nowhere to go.

The piston cannot complete its travel. It’s like trying to fit 2 liters of water inside a 1-liter bottle. It cannot be done.

When this happens, one of two things will occur:

If you are lucky, all that happens is that the engine stops; it dies out instantly when the piston cannot travel any further. This is a more likely outcome if the hydro lock happens when the engine is idling or when you are not using too much power.

The engine can also die out before any damage is done to the engine if it chokes out because of water entering the air/fuel mixture.

If you are not so lucky, you will get one or more mechanical failures like bent or broken piston rods, fractured crankcase, engine head or engine block, damaged bearings or valves.

All this because the piston tries to neglect the laws of physics. Keep in mind that damage to the engine is more likely when the hydro lock happens at speed.

If you hear any abnormal metal sounds when the water enters, you may be out of luck. You may be able to bring back to life a damaged engine after a substantial rebuild, or in the worst-case, you may need to replace the whole engine.

If you have completed this guide, including installing new spark-plugs, and the engine still won’t run, or it runs rough, it’s time to start thinking of calling your favorite mechanic.

A simple compression test may give you a good indication if everything is as it’s supposed to be.

But now you have quite a lot of work ahead of you, so let’s start recovering!

Step 1: Get the bike out of the water

As soon as you get water into the engine, hit the kill switch and get a buddy. The bike needs to get out of the water as soon as possible to prevent more water from seeping in everywhere.

You will need a winch, or a tugboat, depending on how deep of a mess you’ve gotten yourself in.

Turn off the key. Please put it in neutral and tow it on shore.

Step 2: Count to ten, take a deep breath, and shake it off!

At this point, you are your own worst enemy. You are panicking and may be acting irrationally.

Doing the wrong things now will only make the situation worse.

So before you move on, you need to make sure you are thinking clearly. Now is not the time to do anything hasty.

Whatever you do, DO NOT try to start the engine at this point. It is most likely hydro locked, and trying to start it may cause or worsen any damage that already has occurred.

Step 3: Drain the air filter box and remove the filter

Your air filter box will likely be full of water at this point. The box needs to be cleaned to prevent more water or dirt from entering the engine.

  • Remove the seat. Open the airbox and remove the filter. If you got a Honda, also remove the little crankcase filter.
  • Open the airbox drain plug, or remove the whole box if it cannot be drained.
  • Before you reassemble the airbox, later on, you should clean out any water or mud and let it dry.
  • Clean the air filter if it is of the reusable foam type. Make sure it is dry, and applied air filter oil before you install it.
  • If the bike has a paper-type air filter, it will be waterlogged by now and needs replacing.
  • Disassemble the whole airbox and clean out all of the water and mud. You will need a new air filter if you’ve been riding in mud.

Step 4: 12 O’clock the bike

Get help from a buddy or three and tip the bike 90 degrees backward until water stops running out of the motor and the exhaust. Then set it back down again.

Now you are done with the initial “first-aid” and should get the bike to wherever your tools are.

Tow it, put it on a trailer, or airlift it with a helicopter. But do not ride it at this point!

When you get home, your goal will be to get the water out of the engine as soon as you can.

Step 5: Clean the air inlet and breather tubes

Clean out the air inlet if there is any mud, muck. Ensure there is no mud left so that you don’t suck in any additional debris into the engine when you start it.

Do not forget to clean the breather tubes. Disassemble them, rinse them in water and let them dry before you reassemble them.

Step 6: Dry out the stator

Depending on how long your bike was submerged, water may have entered the stator housing. Remove the stator cover, and some water will likely pour out.

Use an air compressor to blow from all angles to get most of the water out. Then use a hairdryer or any hot air blower to dry out the rest of the moisture. Be careful, so you don’t melt anything, keep some distance with the blower.

If you don’t have these tools, you need to wait longer for the stator to dry out. But make sure the stator housing is completely dry before reinstalling the cover.

Step 7: Dry out the belt housing on the CVT

If your bike has a belt-driven transmission, you need to drain out all of the water. Most bikes have a drain plug at the bottom that you can open. If your bike doesn’t have this, you need to open the belt housing cover.

If you were riding in some muddy water, you should preferably open the cover in any case to clean the inside and the pulleys. Let dry before you reassemble. If you ride with a wet belt, you may get belt burning.

Step 8: Flush the cooling system

If your bike was completely submerged, you need to flush the cooling system to remove any contaminated water. Water may have entered through the overflow.

Drain it. Run it with clean water for some minutes. Drain again and fill up with the factory spec coolant.

Step 9: Drain the gas tank and carburetor

Again, if the bike was completely submerged, you will likely have gotten water inside your gas tank. Drain the tank and also the carburetor or the throttle body which holds the injector.

If you are lucky, you will find a small screw at the very bottom of each of these components for easy draining. If not, you have to be creative.

If the carburetor does not have a drain screw, you can alternatively drop the float bowl (the bottom part, held in place with 4 screws).

Also, disconnect the throttle body/carb air duct inlet tube and dry out.

If your bike has a carburetor and you want to do an extra thorough job, you should consider cleaning the carburetor inside to be completely certain you got rid of any remaining moisture or dirt.

Take the carburetor out of the bike and disassemble it. You can leave the floater in place, but it’s best to remove the jets for better access.

Use compressed air to blow in any hole and angle to get as much of the water out. Spray it with carb cleaner. Then let it dry completely before reassembling.

If the bike was submerged for some time, the gaskets may also be soaked in water and need drying or replacing. They are only a few bucks, so a re-pack is recommended.

With the carb off, use a paper towel to clean both the intake manifold and the reed valve area (outlet).

Then refit the carb to the bike.

Step 10: Empty the cylinder of any remaining water

Now it’s time to start the engine to blow out any remaining water from the engine. You will also lube it to prevent the internals of the engine from rusting.

Remove all spark plug wires and spark plugs (or the injectors if the bike is fuel injected). This is done to create an opening for the water and pressure to escape when the cylinder is moving.

Do not skip this part because failing to create an opening at the top of each cylinder will possibly lead to hydro-locking and damage to the engine! Consider yourself warned.

Turn the engine several times until it stops squirting water out of the holes where the spark plugs or injectors were. Use the kick starter if the bike does not have a starter. A good 5 minutes of kicking should do the job.

Put everything back in place and start the four-wheeler. Don’t rev it. Let it idle for some minutes to let it clear the exhaust.

While it runs, spray some WD40 into the air inlet to lube up all of the motor’s insides and displace any water. Some think seafoam is better, but be aware that it may gum up your carburetor.

If you spray too much, you will choke out the motor, so spray just short bursts at a time until you have gotten a general amount of lube inside the engine.

It will smoke like crazy because of the water evaporating and the wd 40 burning but don’t be alarmed; this is normal. At least for the first couple of minutes.

Step 11: Replace the plugs

If your bike has plugs, they were likely fouled when the bike hit the water and needs replacing before you will be able to start the bike.

Then it may start and run for some seconds before it dies again.

Expect to go through about 3-4 plugs before you get the bike going. A minimal amount of water left in the engine will be enough to foul the plug when initially trying to start it.

Be patient, and check for a spark. Using starter fluid or even trying to jump-start the bike is not recommended as this will only result in more fouled plugs.

As long as the bike runs rough, try replacing the spark plugs as they are likely gone bad.

Step 12: Change the engine oil

You may have been lucky and avoided getting water into the engine oil, but it’s not worth risking it if you are not sure. You may be able to see the water mixed with oil by pulling out the dipstick.

You will get a definite answer as soon as you drain the crankcase. If the oil got water into it will not look black (or clear brown if it was new). It will look light brown and mushy, almost like creamy coffee.

After draining the contaminated oil, fill up with ordinary diesel to flush out any bad oil and water. Because of the diesel’s limited lubing abilities, you should not ride the bike or rev it with diesel in the engine.

Don’t even bother with installing a filter, as it will need replacing anyway. Just put the cover back on with no filter. If the bike cannot be started without a filter installed, just use a cheap one.

Start the engine and let it idle for a couple of minutes. Stop the bike and drain the diesel. Repeat one more time, or until you see only clear diesel.

The final time, let it drain for 30 minutes to get most of the diesel out.

Then you should fill up with some cheap engine oil to the maximum mark on the dipstick. You can skip the diesel altogether, but then you will need to use more oil, which costs more.

Start the bike and let it idle for 10 minutes to allow the oil to mix with any remaining water or diesel. Drain and repeat one more time.

After draining the second time, you can install a new filter and quality oil according to factory spec.

Now you are done!

Step 13: Check differentials and transmission for water

Start by opening the cap where you would normally fill oil. Stick your little finger in and dip it in the oil. If the oil is clear, you are OK and can move on to the next step.

If it is creamy white, like the engine oil, water got in, and it needs replacing.

Drain all of the oil. You may need to tilt the bike to both sides to get it all out. If you have access to an air compressor, you will get even more oil out by blowing air into the filler hole on top.

Fill up with some cheap oil as you did with the engine. Ride the bike for some minutes and immediately drain out the oil again. Repeat until the oil looks clear.

Then fill up with the manufacturer-specific oil according to the specs in the manual (usually until oil runs out of the overflow/fill hole with the bike on a level surface).

Step 14: Flush the brakes

Really? Arent the brakes a sealed system, you may ask. How can water get in?

Well, the reservoir at the master cylinder will have a vented cap that allows air to enter or escape any time the cylinder is depressed or released. And if this cap ends up below water, water will enter the brake system.

Get some new brake fluid that matches your user manual’s requirements (usually DOT3/4). Start flushing the system by bleeding the brakes while you top of with new brake fluid regularly.

DO NOT let the reservoir tank level drop below the minimum mark, as air may enter the system, and the whole job will take much more time than necessary.

Continue until clear brake fluid starts to appear at the nipple.

Step 15: Dry and lube electric connections (optional)

This step is mostly done to prevent any issues down the road.

Disconnect all accessible electrical connections and inline fuses and blow them out. Give them a shot of WD40 before you reconnect them.

This will prevent any corrosion and bad connections later on.

Step 16: Grease up the bike

Simply because it deserves it; after all, you’ve put it through! This will also prevent rust.

What to do and how to restore the ATV after drowning?

When traveling on an ATV, you often have to overcome water obstacles. ATV drownings happen quite often, and the consequences of these drownings can sometimes be very deplorable—from electronic failure to engine water hammer.

The fate of a drowned person can befall everyone, from a beginner to a professional, and absolutely no one is immune from emergencies. Sometimes a harmless 3x3 puddle can turn out to be up to one and a half meters deep, or the ice on the reservoir turns out to be not the thickness that we expected, the situations are different. That's why it's always better to go on a trip, fishing or hunting with a partner, it is he who will help you retrieve the vehicle that has gone under water and tow it home. And, of course, it’s not worth taking risks in vain, if there is an opportunity to go around a water obstacle, believe me, it’s better to do it. nine0003

Water ingress into the CVT is not so bad, the ATV temporarily stops moving, but removing water from the CVT is a simple procedure and then after running on neutral, the remaining water will evaporate and movement can be resumed. But the ingress of water into the engine of an ATV is much more unpleasant.

But all this can be avoided if all measures to restore the ATV after drowning are carried out competently and in the shortest possible time.

After the ATV is out of the water, the first step is to disconnect the battery, thereby de-energizing the electrical circuit and protecting expensive electronics from short circuits. nine0003

Never attempt to start the ATV, as this could lead to irreversible damage and costly repairs.

It is advisable to deliver the ATV to the garage by tow and carry out the necessary set of measures as soon as possible:

1. Unscrew the air filter cover, drain the water, wipe the body dry from the inside, dry the filter, soak it with oil and put it back;

2. Thoroughly flush the carburetor with clean gasoline or flushing fluids and blow out the passages; nine0003

3. Completely drain the gasoline from the gas tank and rinse with clean gasoline, change the gasoline filter;

4. Unscrew the exhaust pipe, drain the water, clean and dry if necessary;

5. Disconnect all electrical wiring connectors and spill them with silicone grease, it is also necessary to do with the dashboard;

6. Drain the water from the variator, be sure to unscrew the variator cover, you may have to rinse and clean the plates, and also dry the belt;

7. Check the presence of water in the engine. We take out the oil dipstick and evaluate the condition of the oil: when water enters the engine, the oil reacts with water, and the so-called “emulsion” is formed, on the oil dipstick it looks something like this:

8. If an emulsion is found in the engine, immediately drain the oil and wash the engine, for this you need to stock up on 10 liters of the most common motor mineral water M 8. We unscrew, dry or change the candle, as well as the oil filter; nine0003

9. Fill in M ​​8 oil, connect the battery and turn the starter a couple of times without a spark plug;

10. Next, install the spark plugs and start the engine for 2-3 minutes, then turn off the ATV and drain the oil. The cycle sometimes has to be repeated up to 6-7 times, until the traces of oil completely disappear. As a rule, the first drained oil contains the largest amount of emulsion and looks something like this:

11. As the wash cycles go through, the oil will return to its normal color, after that, replace the M 8 oil with the one you use constantly, it would be good to temporarily upgrade oils to please a flooded engine; nine0003

12. Change the oil in the front and rear gearboxes, you may have to change the oil in the gearboxes twice. After the first change, give a small load on the gearboxes, hanging the back and front of the ATV in turn, then change the oil again;

13. Syringe the ATV's suspension and all parts that are equipped with grease guns;

14. Dry the seat, thoroughly inspect all components of the ATV and eliminate any traces of moisture found.

Upon arrival home, it does not hurt to conduct a complete audit of the ATV (electrics, connectors and contacts, fuel system), especially if it drowned not in clean water, but in a dirty swamp.

Normally, after following the above procedures correctly, the engine starts, but if it still fails to start, then the problem is deeper and it is better to evacuate the ATV to the workshop for a complete revision. Long and unsuccessful attempts to start the engine without understanding the cause of failure can lead to subsequent costly repairs! nine0003

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Other related materials:

Children's ATVs: types, characteristics, safety, disadvantages
Tips for choosing an ATV
Do I need to install a snorkel on an ATV?
Choosing protection for the ATV
How to adjust the valves on the ATV?

What to do if your ATV won't start

You left your ATV in the garage on a trip or out of town, and when you return a few weeks later, you can't start it anymore. Common situation? Even after adding a spark and fresh fuel, the engine only stops for two to three seconds. What could be the effect? After all, before the ATV, he had no problems: it was enough to pass a periodic thorough inspection. nine0003

Don't panic: in this case, you can say with almost 100% certainty that the problem is only in gasoline, and not in ATVs. Like any hydrocarbon gas, Gasoline mixture is volatile and should not be relied upon for long periods of time. Some of its fractions evaporate, and the remaining gasoline liquid loses its ability to ignite and is no longer a fuel mixture. So your ATV didn't want to ride after a long break. nine0003

Causes of ATV failure and troubleshooting

No response starter after turning the key

  • Shut-off valve closed: open it or set it to the “reserve” position. There is old and/or contaminated fuel in the tank: empty the float chambers (small screw at their bottom), check if necessary if they are dirty and top up with new fuel.
  • The fuel vacuum valve does not open: remove the hose from it and crank the engine. If fuel is not flowing, the vacuum diaphragm in the cock or the suction vacuum line is probably to blame. Turn the valve to the PRI or Reserve position. nine0087
  • Clogged pipe or fuel cock filter: remove the pipe from the cock and see if fuel flows when you open it. If so, the secondary fuel filter is clogged and needs to be replaced. If not, remove and clean the faucet.
  • A flooded engine: remove the spark plugs and dry them, turn off the fuel cock, turn off the lights if you can. Fully turn the throttle and engage the starter - the spark plugs should be on the wires and on the engine. Don't touch the candles. Put them on and start the engine. nine0087

Why

won't start ATV
  • Air filter clogged: clean or replace.
  • No spark at spark plugs: install new spark plugs, check sockets, wires and ignition coils.
  • Fault in the ignition system or engine electrical equipment: check the connection and charge of the battery. Try to see if the bike starts on a different battery. Check the ignition system: the contacts are dry, the cables are in order, the ground is secure. nine0087
  • Compression ratio too low: failure of loose spark plugs, worn piston rings, worn valve seats, or damaged cylinder head gasket. Check the tightness of the spark plugs and, if necessary, the engine compression. If it's still too low, check the heads, pistons and cylinders.

ATV does not start : Electric starter does not turn
  • Engine off - red light on the right side of the steering wheel. nine0087
  • Battery voltage is too low, i.e. characteristic chirping of the starter relay is heard: charge or replace the battery.
  • Dirty contacts in the ignition lock or starter button: turn the switch out and clean the contacts, use a special spray for electrical installations.
  • Main fuse or ignition relay blown: check and replace if necessary.
  • Starter motor failure, e.g. due to burnt stator or armature coils: contact a qualified technician. nine0087

Why

ATV won't start: Starter cranks engine slowly
  • Battery is low or cables are connected incorrectly: charge or replace battery, clean clips and terminals, check cable connection.
  • The oil is too thick: you bought an ATV in the fall and did not have time to change the oil? It's time for this.

ATV won't start : Starter works but engine runs quietly

Bendix is ​​broken or after inspection the starter turns in the wrong direction in the wrong housing, the latches are connected upside down: have the mechanics check the starter (they will do this without removing it from the motorcycle).

ATV stalls : Starter relay clicks but engine does not start

Loose starter cord or short circuit due to broken wire: check connection, remove rust, check current with multimeter. nine0003

ATV

stalls : Engine starts hard, chokes, runs erratically and stalls frequently
  • Dirty fuel, rust in the tank, dirt in the fuel lines, in the carburetor: Drain gasoline, clean tank and carburetor, fill with a fresh bottle.
  • Idle speed too low: increase it with the speed control knob.
  • Clogged fuel tank vent: Clean vent (plugged) or vent tube at engine outlet. nine0087
  • Stuck line or choke lever causing engine to run too rich: Remove and clean this item.
  • The engine sucks left air due to damage to the carburetor nozzles: tighten the rubber nozzles and check for cracks.
  • Battery too weak: charge it, check all connections, remove tarnished cables, replace spark plugs if necessary, check ignition pipes or cables.
  • nine0086 Incorrect gap between the electrodes or ground connection with the spark plug: check the type of candles and their condition, set the distance between the electrodes, replace the spark plugs if necessary.
  • Open/broken wire or connector of ignition coil and spark plug tubes, incorrectly installed tube: Pull or unscrew the ignition wire, cut off a small piece and reinstall/screw. Make sure the tube is not rusted and the hoses are properly installed. The engine starts reluctantly, at low speeds there is little power. nine0087
  • Wrong valve clearance, worn valve levers; Broken valve springs or worn camshafts: Check valve clearances and adjust them correctly, assess the wear condition of valve clearance adjustment bolts, valve springs and camshafts.
  • Burnt valve seats, worn valve guides, valve sticking: Check compression.
  • Damaged cylinder head gasket, bent or cracked cylinder head: Check cylinder head for oil leaks, note the color of the exhaust gases. On a liquid-cooled engine, white indicates damage to the cylinder head gasket. nine0087

The engine is weak and consumes a lot of gasoline

  • Air filter clogged, air intake system clogged: clean / replace the filter. Make sure that all air intake holes are not blocked and that air flows freely into the engine.
  • Ignition or electrical system failure: check that the battery is charged and properly connected, the ignition contacts are dry and the wiring is in order.
  • Too low voltage in the ignition system: charge the battery, check the condition of all connections, remove rust. nine0087
  • Faulty spark plugs: check the condition of the spark plugs; Check the gap between the electrodes, adjust if necessary, screw in new spark plugs.

Engine idling rough

  • Valve clearance too large or too small: set valve clearance correctly according to motorcycle owner's manual.
  • Incorrect mixture ignition timing: adjust.
  • nine0086 Spark plug sockets or wires not touching the spark plugs properly: pull/unscrew the spark plug wires, cut them piece by piece and reinstall/screw.
  • Ignition module failure: you will find if you try how the equipment talks to a properly working module from another motorcycle of the same type; make sure the ground connection is correct.
  • Out-of-timing carburettors: Adjust the carburettors with a vacuum gauge. nine0087
  • Incorrect idle adjustment: adjust.

Engine not running, exhaust gases black

  • Mixture too rich, carburetor out of adjustment, carburetor nozzles worn and fuel level in float chamber too high: install new nozzles, install float, adjust carburetor.

Engine not running, exhaust gases blue

  • Too high oil level causes oil to enter the combustion chamber, the crankcase ventilation system transfers oil drops to the air filter container, from where it is sucked back into the engine: check the oil level with a dipstick or eyelet, clean air filter. nine0087
  • Worn cylinders and/or pistons, worn or broken piston rings: measure compression ratio; if it is too low, remove the pistons and piston rings and check the installation dimensions, replace, repair the engine.
  • Worn valve guides or stems: disassemble cylinder heads, check valve and guide settings; replace if necessary. Insert new valve stem seals.

Engine not running and overheating

  • The mixture is too lean due to clogged carburetor nozzles: drain all gasoline from the tank, disassemble and clean the carburetor, fill with fresh gasoline.
  • Mixture too lean due to incorrectly adjusted carburetors or injectors: adjust carburetors.
  • Carburetor picking up left air: Carburetor not installed/tightened, intake manifolds cracked or porous.
  • Pinched, seized or kinked fuel line: check for condition along its entire length. nine0087
  • Oil level too low: add oil as needed.
  • Oil pump failure or oil circuit clogged: Stop the engine immediately and contact a workshop.

What needs to be done to improve the situation? At the bottom of the carburetor there is a screw that is screwed in horizontally (the guide can serve as a return pipe with a fitting next to it). This screw must be unscrewed so that the old gasoline drains.


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