How to load your atv with s winch


ATV, Side-by-Side & UTV Winches

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ATV, Side-by-Side & UTV Winches

Whether you use your ATV for off-road entertainment or as a workhorse around the farm, the addition of an ATV winch to your vehicle can be extremely useful. Understanding how to choose the correct system for your ATV will ensure confidence in your purchase.

What are the uses of an ATV winching system?

Winching systems can serve a variety of uses. Common uses in the working environment include raising and lowering ATV accessories, such as snow plow blades, or rescuing livestock and machinery from the muck and mire often found in the field. Leisure time uses might include adding the ability to safely climb steeper inclines or loading equipment onto trailers.

How does an ATV winching system work?

Winching systems work by using a rotating spindle. As the axle is rotated, the cable extends or retracts depending upon the direction of rotation. By mounting the system to an ATV, a firmly weighted surface can be provided to further enhance the systems center of gravity and pulling ability by setting the brake. This allows the operator to pull or drag heavy items back towards the systems mounting point as the line is retracted. Alternatively, the winch rope can be attached to a solid surface, such as a tree trunk or stone outcropping, and then retracted, thus using the systems motor to pull the vehicle on which it is mounted, towards the secured end of the rope.

What kinds of ATV winches are available?

Winching systems for ATV use come in a variety of sizes and styles to serve different purposes. Light-duty hand-cranked styles, which usually feature synthetic or wire rope, are suitable for tasks such as dragging small loads across short distances or assisting with loading light equipment into trailers. Heavier, automatic types, which utilize electric permanent magnet motors and braided steel cables, are capable of pulling much heavier loads and are commonly equipped with accessories that make their use easier and safer. Some of the common manufacturer names include Polaris, Kolpin, and SuperWinch.

How do you choose an ATV winching system?

While all winches serve the same basic functions, there are many differences in play that can totally alter your experience and how useful a given system will be in your situation. It is vital to understand how these differences affect your choices.

  • Line pull: Choose a winch size that is appropriate for the tasks you intend to do with it. A light-duty system is not appropriate for extracting a mud truck from a rut, but a heavy-duty tool might be too much power for lighter applications.
  • Winch type: Hand-cranked winches are fine for short distance, lightweight tasks, but an electric winch with a planetary gear train and remote control can provide a better user experience for those trying to drag heavy objects for longer distances.
  • Intended use: While its impossible to know ahead of time every use your winch might ever have, most buyers have some idea of what they intend to do with the tool so they can buy a system that fits their needs.
  • Cable length and type: For lighter applications, a short synthetic rope may be perfectly fine, but heavier applications require the added strength and safety of chain or braided steel cable.
  • Accessories: Remote controls, rocker switches, quick connectors, roller fairleads, and other add-ons make your system more useful and easier to operate, thus adding convinience and an extra measure of safety.

How to Choose an ATV Winch

We think of off-roading and we see adventure and power, but sometimes all that fun lands us stuck in the mud. Until we get out, the fun's over. For all of these situations, you need an ATV winch. Read this post to learn how to choose an ATV winch so it gets the job done.

THE RIGHT FIT

It is tempting to just decide on the bigger, the better and grab the mightiest winch there is, but it could be unnecessary expense and potentially dangerous.

The ATV winch needs to be strong enough for any situation your ATV or UTV is likely to encounter. If not, you could find yourself stuck in your stuck situation. You also need to make sure it isn't so heavy that it slows you down or throws your vehicle's balance off, making an accident more likely.

RATED LINE PULL

The rated line pull tells you how much the winch can pull. To determine how much pull you need, you need to figure your ATV's weight and the situations you expect to be using the winch for. For instance, if you intend to collect firewood, you won't need as powerful a winch as you will to get unstuck fr om the mud. The suction of the mud creates resistance that requires significantly more power to free the ATV than just what is required to pull the ATV's weight.

ATV WEIGHT

If you know your gross vehicle weight rating (it's usually in the owner's manual) or have calculated the vehicle's weight, you can multiply its weight by 1.5 to get the minimum pull capacity needed for your ATV. This means the minimum strength needed to just move the ATV.

Generally:

  • 1,500-pound capacity is good for ATVs under 300cc.
  • 2,500 pounds handles 300cc and up.
  • 3,000 pounds are needed for the largest ATVs.
  • 4,000 pounds is only needed for side-by-side UTVs.

If you've added aftermarket accessories to your ATV, they could impact the weight enough to make you need a larger winch. Factor that in too.

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CABLE

You will be choosing between steel and synthetic cable. Neither is automatically better than the other. They both have unique strengths and weaknesses.

Steel cables are made of aircraft-grade steel and are more indestructible, requiring less maintenance and taking a lot of heat, which is beneficial for faster winches. The problem is that steel cable does endure some wear and can leave splinters in your skin and they can injure people and damage vehicles if the cable snaps while under load. You can wear gloves to prevent damage to your skin.

Synthetic cable is actually stronger than steel in the pulling department while also being lighter, reducing winch weight. it is also safer should it snap. The downside is that it requires more maintenance and can't take as much heat, so it might serve you better in slower winches. It is also more likely to be damaged in rough terrain.

Synthetic cable is a great choice for most winching needs, particularly those who will be frequent winch users. Steel is a better choice for emergency winch use or for utility uses like moving logs or hay or plowing snow.

PLANETARY OR WORM?

If you see these terms on a winch you're buying, they describe the gear train in the winch.

Planetary has multiple gears and pulls faster, but it produces more heat which can damage synthetic cables.

Worm has two gears, pulling slower but producing less heat.

SOLENOID MOUNT

Integrated solenoids are built into the winch for greater durability, but they also take up more room, potentially impacting whether you can fit the winch on your machine.

Remote solenoids are separate fr om the winch itself and provide flexible placement options. This is the most popular choice.

BUDDIES

Will you potentially be using your winch to help a member of your ATV group get unstuck? You might need to get a winch a little stronger than what you need for your ATV to accommodate their rides too.

PLACEMENT

An easy to forget but all too important part of buying a winch is whether it will physically fit on your ATV. The best winch in the world won't do you much good if you can't install it on your machine. Determine wh ere you'll be placing the winch on your ATV and take measurements, then check the specifications on any winch you're considering.

HIT

ENDURO LIGHT Graphite

the most durable

458 EUR

HIT

ENDURO Camogrey

the most durable

657 EUR

ENDURO Graphite

the most durable

279 EUR

HIT

ENDURO Graphite

the most durable

657 EUR

-28%

AQUAMASTER-ZIP LIGHT Camogrey

with central zipper

598 EUR

430. 40 EUR

HIT

ENDURO LIGHT Camogrey

the most durable

458 EUR

-12%

AQUAMASTER LIGHT Red

reliability & comfort

438 EUR

386.20 EUR

NEODRY Black

17 EUR

11.90 EUR

ENDURO Camogrey

the most durable

279 EUR

AQUAMASTER Blue

reliability & comfort

647 EUR

-20%

HIT

AQUAMASTER Red

reliability & comfort

259 EUR

207.20 EUR

-40%

HIT

AQUAMASTER Orange

reliability & comfort

259 EUR

155.40 EUR

AQUAMASTER Red

reliability & comfort

677 EUR

BELT

9 EUR

ENDURO BF Camogrey

bootfoot waders

528 EUR

ALL SEASON Black

69 EUR

ENDURO BF Camogrey

bootfoot waders

329 EUR

MUDWAY Graphite

179 EUR

MUDWAY Camogrey

179 EUR

NEOSENSOR Camoarmy

12 EUR

8. 40 EUR

Explore all

ATV winch installation and usage tips

For extreme off-road ATV riders, an electric winch is a real lifesaver when stuck in potholes and mud. The electric winch is very easy to install and operate, it is controlled by a remote control, which is installed on the steering wheel of the ATV. Most importantly, such a winch will not require much physical effort from you to pull out the ATV. It has an electric motor powered by a battery. When choosing, you need to proceed from engine power and tractive effort. It is recommended to choose a winch with a pulling force of 1.5-2 times the weight of the ATV. And how to install, connect and use it, we will tell in this article.

What is included in the electric winch kit?

Electric winch is a drum with an electric motor. To connect it to the battery, the kit includes an electric unit and a set of wires, with the help of which the battery and the winch are connected. The control panel can be wireless and wired, which is also connected to the unit.

To mount the winch to the ATV, you need a platform, brackets, bolts and clamps. The kit also includes a roller lip, and a cable complete with a hook may also be included.

Step by step installation of the winch on the ATV

  1. First you need to remove the protection from the ATV and raise it with a jack. A platform for a winch must be installed on the front bumper. The platform, as a rule, comes with a winch, but if it is not available, you can make it yourself from a metal plate with a thickness of at least 4.8 mm. It is mounted on the frame with bolts of different sizes, it can also be welded to the frame.
  2. The kit should contain both bolts of different sizes and clamps with which the platform is attached to the frame. On the bumper, you need to unscrew a few bolts in order to use the holes for attaching the platform. If there are not enough of them, you need to drill holes in the frame or on the platform.
  3. After preparing the required number of fasteners, we proceed to pulling. We stretch the nuts one by one, avoiding distortions.
  4. Next, we install the winch on the platform and fix it with the help of brackets and bolts.

Installation and connection of the electrical box

The electrical box is recommended to be installed slightly away from the winch, but most often it is installed on the platform. Next, we connect the power cables in accordance with the connection diagram specified by the manufacturer in the product data sheet.

We connect the control panel and install it on the ATV steering wheel. It is recommended to pull the wires tightly, excluding their friction with other parts. They also need to be protected with cable corrugations.

Next, we fix the roller lip to the platform using bolts. And you can assemble all parts of the ATV back.

ATV winch tips

Once you've installed your electric winch, it's worth testing it out on level ground before driving it off-road. Using a winch requires certain knowledge and compliance with safety rules. Below, we will tell you what you need to know when pulling an ATV out of a hole or mud with a winch.

  1. First, when working with a winch, you need special equipment. In particular, if the winch has a steel cable, it is forbidden to work without thick leather gloves. In addition, clothing or hair must not be allowed to get on the winch drum. It is advisable to wear non-slip shoes and a hat.
  2. It must be remembered that the winch consumes a lot of energy, so you need to work with the battery on. To save energy, it is recommended to unwind the rope manually, without turning on the winch. At least five turns must be left on the drum.
  3. To pull out the ATV, you need to find an anchor, a fixed object. It can be a tree or a large stone. The farther the anchor, the greater the traction force. In this case, it is necessary that the anchor is in front of the winch. If you pull the cable to the side, it will break. It also needs to be pulled parallel to the ground, as attaching it higher or lower will increase the load.
  4. The rope must be attached to the anchor using bark tape . It is advisable to use a tape sling with loops along the edges with a width of at least 7 cm.
  5. shackles can be used to securely fasten the rope.
  6. Using the blocks can make the job much easier by providing additional traction. To do this, you need to attach the block to the anchor, pass the winch cable through it and fasten the cable to another anchor or back to the machine.
  7. If possible, it is advisable to clean the area around the wheels from dirt and substitute stones and wooden sticks. This will increase the friction force and eliminate long towing in place.
  8. Next, you need to work with the winch slowly, from time to time letting it rest in order to avoid engine overheating. It is necessary to ensure that the cable is wound evenly. In no case should you touch the cable during operation or put your fingers into the drum. If the cable is wound unevenly, you need to stop the winch, unwind it a little and work further.

Important!

When working with a winch, all safety rules specified in the equipment passport must be observed. You must not approach the cable and winch in working condition and allow other people to approach it. It is necessary to use a cable damper, as in the event of a break, it can damage people and objects around.

Before use, you need to make sure that all elements are in working condition, that they do not have breaks or damage, and that all fasteners are fixed sufficiently securely.

After using the winch, it must be cleaned of dirt, dried and lubricated with special oil.

Using the ATV winch

A winch is a must have when traveling off-road. It allows you to pull a stuck ATV out of mud, water or deep ruts. Many models of CFMOTO ATVs and ATVs have a winch from the factory, for others it needs to be purchased separately. In this article, we will tell you how the winch works, what to look for when choosing, and also give useful tips on how to use it.

How the winch works

The ATV winch is a drum with a cable. An electric motor is located on one side of the drum, and a gearbox on the other. Rotation from the electric motor to the gearbox transmits a shaft that passes inside the drum. The gears of the planetary mechanism are located in the gearbox.

Reducer reduces speed and increases traction. The rotation from the gearbox is transmitted to the drum, which winds the cable, creating traction and gradually pulling out the stuck equipment.

What is traction

One of the key parameters to consider when choosing a winch is traction. It determines the maximum weight of the load that can be torn off the surface. With each skein of the drum, the winch force decreases.

Thrust is measured in pounds (labeled on winches as lbs), 1 lb = 0. 45 kg. The force depends on a number of features: the diameter of the drum, the number of wound turns, the power of the electric motor, as well as the gear ratio of the gearbox.

It is not always necessary to choose the most powerful and fastest winch: the more powerful the mechanism, the more difficult it is to handle. Beginners can harm equipment and even their health - it is not uncommon for a broken cable or a broken hook to cause injury.

What to look for when choosing

Power

Suitable for ATV cubic capacity:

  • up to 400 cubic meters - a 2000 lbs winch will do;
  • 500-600cc - 2500-3000lbs
  • 700-800 cubic meters - at least 2500, and better - 3000-3500 lbs;
  • "liter" ATV or SSV - from 3000 lbs.
Rope material

Steel - cheap and easy. Requires work with gloves, not repairable. May cause injury if mishandled.

Synthetic - requires maintenance but is easy to use. It does not "shoot", and if the cable is damaged or torn, it can be braided on the spot.

Most experts believe that material selection should be based on personal preference, with some riders leaning towards steel over time, others towards synthetics.

Installation and connection

The winch is installed on a special platform on the ATV frame. If there is no platform, you need to buy it and install it according to the instructions. The site has standard anchor points that fit classic winches up to 3,500 feet of pull.

When choosing a winch, pay attention to the width of the drum:

  • models up to 3500 feet of pull have a narrow drum and fit standard fasteners;
  • 4500+ ft. thrust models have a wide drum and require field modifications to install;
  • models with 4000ft thrust can have a narrow or wide drum - you need to look at the fact.

With certain skills, you can modify the fasteners and install almost any winch - the main thing is not to make the fasteners "break" and not to strengthen weak points. If the ATV is under warranty, it is advisable not to touch the frame and buy a standard winch.

Installing the winch is easy, but the connection will have to be tricky. To lay the wiring, it is advisable to remove the plastic from the ATV. The winch must be connected to the control unit and battery. It is recommended to keep the power cable as short as possible to avoid current loss. All wires must be hidden in the corrugation so that they do not come into contact with the frame and are protected from moisture.

How to winch the ATV out of mud

  1. Wear gloves. A steel cable can severely injure hands, and calluses appear when working with a synthetic belt.
  2. Switch the lock to manual unwind. This will allow you to manually unwind the cable, saving time and battery life.
  3. Loosen the hook and put a webbing strap on it.
  4. Unwind the rope to the required length. Make sure the cable is tight.
  5. Wrap the bark strap around a tree or drape it over the tow bar of another machine. The attachment point should be as far away as possible - this will create a larger shoulder and increase traction.
  6. Attach the ends of the sling to the hook.
  7. Switch the locking lever from manual unwinding.
  8. Tension the cable gently.
  9. Inspect the fulcrum and check that the cable is properly laid. It is important to make sure that everything is securely fastened and works properly.
  10. Remove all obstacles from the path. The cable must lie flat on the drum.
  11. Slowly tighten the cable and apply throttle. It is important to stick to the intended trajectory.
  12. After the ATV is able to continue under its own power, wind up the rope.

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