How to make a motorcycle tire bead breaker


Easily Change Your Tires Anywhere! Bead Breaker Tools

WELCOME TO BEADBUSTER

BeadBuster makes the world’s best portable tire bead breakers and tools for the DIY and professional mechanic, race team, and farmer.  BeadBuster works great on ATV’s, motorcycles, cars, 4×4 trucks, tractors, lawn mowers and even light aircraft.  Now you can easily change your own tires at home or on the trail. Work less, ride more, and save money with BeadBuster’s tire change tools.

SEE THE BEADBUSTER IN ACTION

Comparison of different bead breaker types, and a quick demo of the BeadBuster

See BeadBuster featured on Brian Fisher’s ATV World: Top Utility Gear of 2014 Episode

See BeadBuster on Velocity Network’s Performance TV, demo’d by the owners

LEADERS IN BEAD BREAKER TIRE CHANGING TOOLS

BeadBuster was founded by a pair of avid Powersports enthusiasts and DIY mechanics who were frustrated with the current selection of manual tire changing hand tools/expensive dealership service charges for swapping tires on their ATV’s and adventure bikes. Knowing we could do it better, we designed the most affordable and effective bead breaker to date, the BeadBuster Bead Breaker. BeadBuster’s goal is designing the best possible portable bead breaking tools to easily change your tires at home or on the trail, that do the job properly and efficiently, every time. Our high-quality, Made-in-USA XB-45x BeadBuster series are easy to use and come in four different model specs to support the casual weekend trail rider, all the way up to professional race teams. Our Bead Breakers work with any size wheel and rim including ATV’s, adventure bikes, track cars, off-road trucks, farm tractors, and trailers. We stand behind the quality of our products and provide rock-solid warranties no matter what type of abuse you throw at them. Ride more and shop our online store for Bead Breakers, tire irons, tire changing hand tool, accessories, and full-line of spare parts.

  • MOTORCYCLE
  • OFF ROAD / ATV
  • CAR
  • TRUCK
  • TRACTOR / OTR
  • SPECIALTY / RACE

MOTORCYCLE

We Recommend:
   XB-450  -or-  XB-455

BeadBuster’s compact and lightweight motorcycle bead breakers make breaking the bead on any two wheeler a breeze.  Our bead breakers are designed to work on every bike in your garage, from husky enduros and the orange team adventure bikes, all the way to cruisers and sportsters.  Heavy Touring Bikes like the Honda Goldwing and BMW K1600 have really stubborn tire beads, but the BeadBuster bead breakers can deal with those just as easily.  Our USA built XB-45x bead breaker range is easy to use, protects your spokes and rims from scratches, and is small enough to fit in your fender pack.

Will it work on my Bike?  Yes!  The XB-450 and XB-455 work on all motorcycle wheels including: Motocross, Enduro, Trials, Adventure / Dual Sport, Sport Bikes, Cruisers, Touring, Super Bikes.

OFF ROAD / ATV

We Recommend:
   XB-450  -or-  XB-455  -or-  XB-451 (for reinforced rims)

ATV tires are some of the most difficult to change of any vehicle, and it was for this application that the BeadBuster was invented.  The BeadBuster XB-45x series bead breakers are compact enough to take with you for those emergency tire changes on the trail or trail head…and it is powerful enough to break loose even the most stubborn, nasty, dry-rotted tire beads.  BeadBuster has everything the ATV enthusiast needs for tire service on the trail, or at home in the garage.

Will it work on my ATV?  Yes!  The XB-450, XB-455 & XB-451 work on all 7″&8″ mini-quad and 3-wheeler wheels with a separate spacer, and every other kind of ATV wheel >9″ including: Sport Quads, Utility Quads, Side by Sides (SxS), UTV’s, Amphibious 6 & 8 Wheeled vehicles.

CAR

We Recommend:
   XB-452

You want to change your car tires yourself?  The BeadBuster line of tire bead breakers have everything you need to get the job done.  It doesn’t matter how big or wide or old the wheels are, the BeadBuster will make quick work of breaking the beads on your car tires.

Will it work on my Car?  Yes!  The XB-450 and XB-455 work on most passenger vehicle wheels.  Certain cast alloy wheels have restrictive inside geometry and curvature that prevent the tool from clamping well, in which case a XB-452 will work well with these special-case wheels.  Check out the info on the Help-Me-Choose page for more info.

TRUCK

We Recommend:
   XB-550 HD   -or-  XB-450   -or-  XB-554 HD-PRO

If you have a truck with big, chubby off-road tires…you’ve probably run into more than one tire shops that said their equipment wasn’t big enough to handle your tires.  Now you can change those tire by yourself, at home, at your convenience…BeadBuster makes the job easy.

Will it work on my Truck?  Yes!  The XB-450 will handle lightly modified and street legal off-road trucks, and the XB-550 HD & XB-554 PRO will tackle everything else, including: Rock Crawlers, Mud Bogs, Monster Trucks, any thing with REALLY BIG WHEELS!

TRACTOR / OTR

We Recommend:
   XB-550 HD  -or-  XB-554 HD-PRO

The XB-550 HD & XB-554 HD=PRO are our biggest and baddest manual bead breakers. We designed it to easily break the bead on the large tires found on farm tractors, industrial OTR (Off-The-Road) vehicles, heavy trucks and military vehicles. The XB-550/554 will take care of all of your farm tractor and large tire changing needs.  If you need to change tires on vehicles like Skid Loaders and Grade-Alls, that have extremely thick side walls, you need the XB-554 HD-PRO.

Will it work on my Tractor?  Yes!  The XB-550 HD was specifically designed to handle the big tires found on Farm Tractors, Military and Overland Vehicles, OTR and Industrial Vehicles, Semi-Tractor Trailers and Busses.

SPECIALTY / RACE

We Recommend:
   XB-454 PRO

The XB-454 PRO was designed to handle extreme forces and repeated operation and abuse. Whether its the tight interference of race car tires, constant use in a production mechanic’s shop, or the critical functionality of a military application; the 454 PRO will hold up to any challenge you throw at it. The XB-454 PRO is proudly made in USA, entirely from 4140 chrome-moly steel that is hardened and tempered for ultimate strength. It is robotic welded for precision and accuracy.

Will it work on my Race Car?  Yes!  The XB-454 PRO work on all kinds of race cars including: Sprint Cars, Quarter Midgets and Modified Stock Cars

CHANGE YOUR OWN TIRES
…. AT HOME
…. ON THE TRAIL
…. ON THE ROAD
…. AT RACE MEETS
…. ANYWHERE

Bead Breaker for Motorcycle Tires

Motorcycle Tire Bead Breaker Review

The “Poor Man’s” motorcycle tire bead breaker works like a charm!

Here it is: the world’s cheapest (and most effective) motorcycle tire bead breaker!

This method has not failed me yet; it works on bias or radial ply tires, old or new style rims, spoke or cast wheels.

The only materials that are needed for this device are a couple of pieces of 2×4 lumber: One 2×4 (or 2×3), about 7 or 8 feet long, and a smaller piece, maybe a foot long or so.

Place the wheel on the ground about 1 meter from a parked car. Make sure you lay a couple of pieces of 2×4 (or 2×3, as shown in photo left) under the rim to protect the brake disk rotor and rim from damage.

Slip the long 2×4 under the door sill of the car, and place the shorter piece on the edge of the tire, right up next to the rim.

You can get fancy if you’d like and put a hinge on the longer piece so that the shorter piece hangs down, but I find it more challenging (and easier) to simply hold the shorter piece and put a bit of pressure on it to keep it in place.

Place one foot over the opposite side of the rim, and lever away! Most tires will pop right off the rim with a bit o’ pressure, but you may find that some tires need a sharp push to get the bead to break.

In any case, this is the fastest, simplest and most effective method of bead breaking I’ve ever tried. It doesn’t make levering the tire on and off the rim any easier, but it sure makes breaking the bead a piece of cake. Forget about all those expensive dedicated bead breaking tools — you don’t need ’em!

Owner Comments and Feedback

Please send comments to [email protected].

Comments are ordered from most recent to oldest.
See details on submitting comments.

From “D.W.B.” (August 2011):  “Been doing this method of breaking motorcycle loose for years. Last week, it met its match and the 2×4 method failed to break the bead of a Bridgestone tire on a BMW K1200LT wheel. Had to break down and run it to a dealer with a hydraulic unit — he still had trouble. Ah well. Most of the time, this works just fine.”


From “D.S.” (4/10):  “Hey, it works great. The only thing to add… I put a piece of duct tape on each side of the wheel bearings to keep dirt etc. out of them.”


From “M.W.” (11/09): “Just tried the method of breaking my motorcycle tire beads this weekend with the fulcrum boards and it worked just like explained.

No problem except I used a 4 X 4 instead of a 2 X 4 after reading about the 2 X 4 breaking and I used my truck trailer hitch as a pry point.

I had someone else put a foot on the rim so I could get control of the 4 X 4, a lighter 2 X 4 may be easier to handle by yourself.

The rear tire was a little more stubborn than the front but I just had to let the pressure stay on the bead for a while and it slowly broke then I just worked it around and it came right off.

Thanks for the tip.”


From “M.Y.” (9/09):  “I had to check the date on your article to make sure it wasn’t published (April 1). After considerable effort I have 1 dented fender, 1 broken 2x4x8′ and one firmly mounted bead…

Seemed like a good idea though…”


From “E.C.” (4/09): “This is genius. I’ve built-a-thing-in-my-garage, C-clamped, almost-bought-the-harbor-freight-thing. Just moved to San Francisco [away from my garage] and used your piece-of-cake bead breaker idea to swap my own tires with a 2×4, two tire irons, and a gas station compressor. Very obvious in retrospect. Thanks! ”


From “MNF” (2/09): “Wow it really worked. I was shocked!!!!  THANKS”


From “M.D.”:  “I just wanted to let you know how jazzed I am this morning. I have always changed my own tires on my street bikes, but breaking the bead has always been a hit-or-miss deal for me. I stumbled across, however, your article on the 2 x 4 bead breaker, and got to try it out last night. WOW!!! It worked exactly as advertised, and changing the tire on my PC800 took less than 20 minutes, from the time I put it on the center stand to putting it away.

And they say that pron is the only good thing on the internet…”

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Motorcycle Tire Selection Guide: Everything You Wanted to Know But Were Afraid to Ask

Well, for starters, we ignore the advertising descriptions of a wonderful “hold” on any surface (“universality” of rubber is a myth, and a highway declared as such holds much worse than a special one in difficult conditions). The principle of “taking the most expensive and popular one” is also not suitable for choosing motorcycle tires: if you choose the wrong type or profile, the same advantages can turn into a serious problem, therefore, we carefully study the characteristics. And here it is important that you know about the types, tire design, features of the choice of operation (oddly enough) and the timing of changing tires. Let's fill in the thematic gaps together.

Types of tires

Each class of motorcycle has its own type of “shoe”, designed for efficient transmission of torque, better grip, stability when maneuvering in the conditions in which a particular bike is most of its life. Conventionally, motorcycle tires can be divided into road, off-road and racing. Within the class, tires are divided according to tasks: road, slick, rain, cross (endur), mud, studded, and dual-use. Diameter and width - depend on the class and dimensions of the equipment. By class, we will consider it.


Sport bike tires

In this category, most of the products are designed for limited use and have an extremely small resource - just one race or training session. Provides the best grip on asphalt. Their profile allows you to lay the bike almost parallel to the ground in the turn, however, only after warming up.

  • Slick - almost bald "donuts", used only in circuit racing. Specialized products for professional sports. They enter the operating mode only when warming up to 90–100 o C.
  • Slick "cutting" - the same professional skates, but, for the sake of the regulations of individual competitions, equipped with at least a minimum number of tread grooves. With the exception of one or two models, they are also prohibited for operation on the DOP.
  • Cutting Street Legal - motor rubber with reduced to 60 about With the "lower threshold" of operating temperatures. It is used not only on the “ring” for races or training, but also as a regular road one.
  • Rain (racing) - specialized "bagels", the grooves of which most effectively remove water, regardless of the angle of inclination and speed of the motorcycle. Soft, unsuitable for driving on dry asphalt (wear out very quickly).
  • Supersport is a very popular "neither fish nor fowl" among sports tires. They start to “work” at lower temperatures than slick or cut, but do not “catch up” with them in tenacity, cope with water quite effectively, and are less susceptible to wear. Used for everyday riding with infrequent trips to the track "on their own".

Touring and sport touring tires

These motorcycles mostly "live" on the track, observing the primer only from a distance, from the height of the main road, so their "shoes" are designed for asphalt: the most durable, designed for the heavy weight of the motorcycle (passenger + luggage), and "all-weather".

  • Road sports. They combine the advantages of low operating temperature, tenacity above average, relatively (if without "annealing") a long resource (5-7 thousand km). To the characteristics of sports - do not hold out.
  • Road and tourist. Optimal for motorcycle trips, designed for dense loading. The tread is designed taking into account a sharp change in the state of the asphalt (mud, water, frost), the "emphasis" is on the stability of the motorcycle. The resource, depending on the pace, is 10-20 thousand km.
  • "Dual use" rubber. Motorcycle tires with pronounced lugs, produced in most "road" dimensions. They allow you to "play enduro" on the classics.
  • All-terrain. They hold quite well on asphalt and on the ground, they have a gradation for use on hard and unpaved surfaces (50/50, 40/60, etc.). Not rain and not "mud". The more off-road properties of the model are expressed, the less its resource. On average - 15 tons. Km.

Tires for motocross, enduro and trial bikes

The scatter of equipment in this category is very large - from "evil" tuned fifty dollars for mini-cross to light enduro for travel, so there are a lot of models here. You can combine them into classes according to their purpose: purely sports, amateur and rally:

  • Universal off-road. The most popular among fans. Most of them are competition models outdated by 10 years, run in championships and released “to the masses”.
  • Endure. Sporty, very flexible, soft, wide, with a strong sidewall. The tread is tenacious, but rare, "oriented" to loose soil, stones.
  • Cross shoes. Motorcycle tires for sports, prohibited for DOP. The tread lug is the highest off-road. The line is very hard, designed for aggressive landings. There are a lot of options for drawing and dimension. Typical for loose soil - more rigid and rare lugs, for hard - softer, wider.

Road tires

For medium-sized classics, small-capacity, retro and custom motorcycles, various road tires are produced with a low semicircular profile, moderately developed tread, revealing working properties at temperatures below 80 about C. There are a lot of options, as well as specifics (all-season, rain, universal).

Motorcycle tire components and their functions

Motor tires are designed for high side loads. Its profile - even for the widest models - is more rounded than that of an automobile, consists of a working part responsible for traction, and a side part that “works” only when tilted in a turn. Parts not in contact with asphalt are also very important. It depends on them how much the tire will weigh, how much it will be washed under the weight of the bike, how long it will last.


Cord (reinforcing frame)

Hidden part between the inner and outer layers of rubber, which gives rigidity and takes on the load. The structure of the cord is multi-layered. Steel wire, or threads made of polyamide, aramid fibers (Kevlar), or polyamide are arranged in dense rows either across the tire, or - intersect at an angle of 30–40 degrees in the direction of its rotation.

Sides (edges)

The edge of the tire, going inward, into the grooves of the edges of the rim, having an annular metal (internal) reinforcement. The reliability of its fixation in the rim determines the life of a motorcycle tire, and sometimes a motorcycle with a driver.

Protector

The working part, covered with an intricate pattern, the size, shape and depth of the grooves of which depend on the purpose of the product. A larger high tread is typical for off-road and cross-country motor tires, a lower, smooth one - for road and racing.

Side

A zone connecting the tread and the bead that is not inferior to them in strength, but does not work with either the road surface or the rim. It is on it that “letters” are applied that reveal the properties and characteristics of the tire.

Index: large and small numbers and letters - what they mean

The three main indicators of motor rubber - width, profile (height), seat diameter (internal) - are measured in millimeters and inches. There are about a dozen markings adopted in different countries, but only four systems are widely used: Metric, Alpha, Standard (inch), Low profile (inch). For each of them, corresponding tables are available. For our market, more characteristically - Metric.

Encrypted information

The name of the manufacturer (brand) and the name of the model are written in the largest letters on the product. The next in size is a "sausage" of numbers and Latin letters, indicating the width, height of the profile, the diameter of the rim for which the tire is intended, the weight limit per axle (rear / front), and the speed to which you can accelerate on this rubber. A little smaller - the country of origin, certificate, information about the material, design. Further, “small print” indicates no less important properties, which we will also consider separately.


Index and size in metric format

I’ll immediately note the most common mistake in reading the rubber size index: the letter R is not a “radius”, as some motorcycle and car owners believe. This letter means "radial" model and indicates the radial direction of the inner carcass reinforcing layers of this tire. There are two main designs - radial - when the cord layers run across the tire, and diagonal - when they cross.

You don’t see the letter “R” in the index, but you see a gap, or “B” - it means the rubber is diagonal, and if “reinforced” or “reinf” is written nearby, it is also reinforced with an additional layer of cord.

Size

"Sausage of letters and numbers", for example, 120/70 ZR17 (73W) TL, stands for:

  • 120 - the total width of the tire in millimeters (on the side, not on the tread).
  • 70 - total height of the profile, expressed as a percentage of the width (70% of 120).
  • Z is an index (optional) indicating that the tire can be operated at speeds over 240 km/h.
  • R is a radial carcass construction of a motorcycle tire.
  • 17 - bead diameter (for which rim diameter the tire is intended).
  • 73W - index of maximum load and speed limit (73 and W in the corresponding tables is equal to 365 kg and 270 km / h).
  • TL - tube less type - tubeless motorcycle tire.

Direction of rotation

The arrow with the words "wheel rotation" strictly regulates where the tire should rotate during operation. If there are letters ND (non directional) on board, it can be placed in any direction.

Front or Rear

If the manufacturer clearly limits the installation location of the tire, he writes “Front” on it for the front or “Rear” for the rear. Without this marking, rubber can be placed on either side.

Type TL or TT

TL or tube less - as we have already deciphered earlier - tubeless. TT stands for tube type, or "suitable for camera use."

Other designations

  • XL (extra load) - allows increased load.
  • SAG (super all grip) - off-road, off-road.
  • NHS (not highway service) - not intended for driving on the highway (for high speed).
  • SL (limited service) - limited operating conditions (sports).

Tire release date - how it is marked and what it affects

All manufacturers unanimously recommend “not wearing” rubber for more than five years, and if the equipment has been “shod” in it for ten years, even mothballed, urgently change the “bagels” without hesitation. A couple of decades ago, the resource of tires was regulated only by their external condition and the courage of the driver, but this was even before the mass “epidemic of planned obsolescence of goods”. Now, two years are taken into account in the calculation of the service life, and five years is the allowable storage period for rubber in a warehouse, as a result of which it should not be sold, but disposed of. The release date is marked with two two-digit numbers enclosed in a circle or oval. The first is the week number from the beginning of the year, the second is the year of production itself.

Used tires - is it worth taking


It is a common practice to buy lightly worn race slicks or cuts - only makes sense for training on the "ring" or karting track, but not on the DOP. In addition to poor handling, longer stopping distances on slippery surfaces, and increased risk of blown tires at high speeds, riding old tires carries legal risks. When passing a technical inspection, a cracked or worn protector (hypothetically) can cause a refusal to issue a diagnostic card. In fact, this is the same malfunction as badly worn brake pads. Also, in the event of an accident, due to the unsatisfactory condition of the rubber, the insurance company may refuse to pay you, referring to your favorite excuse - speeding (based on the increased stopping distance).

Running in new motor rubber

"From the factory" modern motorcycle tires are covered with a preservative silicone impregnation that prevents drying out during storage. It is slippery and penetrates deep into the pores of the rubber. Until you wipe it on the asphalt - do not count on a good "hold" and "sharp" brakes. It is not necessary to wash off the grease with gasoline or other solvent (it is useless), just ride measuredly for the first couple of hundred kilometers. By the way, after long-term storage of used road motor rubber, it is also recommended to “run in” it in order to remove a layer of coarsened material from the surface.

How to know when it's time to change tires (signs of tire wear)

Even if you provide ideal storage conditions, motor rubber still ages over time, becoming covered with microcracks. If the "age" of tires has exceeded 10 years or more - do not buy them, despite their attractive appearance.

Signs of critical wear:

  • Dry surface - cracks on the outside of the tire.
  • Obliquely worn tread - a clear “ring” of wear in the center, on the edge of the tread, or sidewall (traces from the chain or cardan).
  • Cuts, through damage to the side (on radial tires, diagonal - repairable).
  • For tubeless - holes that cannot be closed with one repair "fungus".
  • Crease along the contour (crack) of the sidewalls caused by driving or parking on flat tires.
  • Absence of a tread segment, even one (relevant for cross or enduro tires).
  • Curved profile, “eight”, or “egg” (subject to a serviceable rim).

The principle of evaluating the residual depth of the tread grooves is now outdated - most manufacturers add an integrated tire wear indicator to the options, which is worth focusing on.

FAQ

Let's start with what happens if you put a wider tire back without changing the "native" rim. This question worries many inexperienced motorcyclists who want to look more "sporty".

Firstly, you will not wait for the expected increase in traction due to the increased area of ​​\u200b\u200b"support". Wider rubber, squeezed by the edges of the rim not in size, will tend to “up”, so the calculated wheel profile will be violated. It will be higher, respectively, the contact patch will not increase. Secondly, the controllability in corners will worsen, the speedometer will “lie”, the weight distribution will change due to the rear of the motorcycle raised.

Is it possible to "mix" tires with different treads, radial and diagonal

This is highly discouraged for most modern sportbikes that hit the track, but many classic models, nakeds and cruisers are often fitted from the factory with a combination of radial front and diagonal rear tires. Unlike the radial, the diagonal one is a little “softer”, allows for moderate overload, is sold a little cheaper, so why not?

Tire pressure - what should it be and what does it affect

The choice of how much to inflate the wheels to is a constant compromise between the loads on the rubber and its capabilities. On most motorcycles, the recommended pressure for each axle is indicated on a sticker (on the fork and swingarm), but this value is only relevant for the rubber model that was supplied from the factory. On a new model, look for a designation on the tire (next to the max load load) indicating the maximum allowable cold pressure. Do not take a tire if this value is lower than recommended for your motorcycle.

Let's say your bike has a sticker with the recommended 2.25 bar for the front and 2.5 bar for the rear wheel. If you ride mainly with a passenger, with luggage, making long “flights” along the track, your motorcycle weighs 200 or more kilograms, and its volume is close to a liter, keep the pressure in the rear wheel at least 2.8–3.0 bar, and in the front 2.5 bar. If you ride around the city, alone, with almost no luggage, and are not fond of “flights”, it would be optimal to set equal pressure in both wheels at 2.2 bar.

For lightly loaded medium-sized engines, the interval varies from 2.0 to 2.3 bar, and for slender "Chinese" 2.1 bar - in the front, 1.9 bar - in the rear cylinder (especially if the tires are also Chinese). The pressure in road tires must not be lowered below 1.9 so that the motorcycle does not start to “float” in corners or on bumps - this is dangerous.

The more we inflate the closed volume of the wheel, the more “round” it becomes and the smaller the area in contact with the asphalt. A larger contact patch means greater rolling resistance and accelerated tire wear, a smaller one means worse stability, lower braking and acceleration efficiency. Up to a certain point, these nuances are compensated by the tread, so on motocross and enduro bikes, the wheels can be lowered to 1.2 bar - front and 0.8 bar - rear. However, air is an unreliable business, therefore, in hard enduro and trials, a gel filler is now more often used, which allows maintaining a pressure of 0.4 and 0.9bar. Such a set will not live long, but this is a sport in which, as we remember, rubber consumption is not considered.

Does the condition of the tires affect the behavior of the motorcycle

Definitely yes. The older the cylinder, the harder its surface and the lower the residual tread height, the worse the bike “holds” the road. Bald or improperly matched tires increase the braking distance, and can cause an unexpected “leaving” the track into a ditch. On an over-inflated tire, the fork or pendulum will “beat” hard, and on a flat tire, the motorcycle will become less predictable in corners and “gobble up” more gasoline than in a normal ride.

Is it possible to put "tubeless" on spoked wheels

No, because their rims are not sealed and you simply cannot inflate the tire. Not all alloy wheels are suitable for tubeless, so always check what type of rubber was on the bike before. In addition, the hole in the rim designed for the camera nipple may not match the size of the new nipple.

Installing a tube in a tubeless tire - does it make sense

Only if the damage to the wheel does not allow you to inflate the tire, and you still need to get to the “repair”. In all other cases, the idea is controversial. The inner surface of a tubeless rim is not designed for other rubber to constantly rub against it, creating additional heating, and the inner part of a tubeless rim may have protrusions that injure the chamber. It is possible to get a “beautiful” wheel by putting a tubeless tube on a spoked rim, but objectively, this will increase its weight (remember the unsprung masses), and reduce the life of the camera. About when it frays to break - you will know already on a flat tire. You can repair a puncture of a tubeless tire without removing the wheel, but you will have to remove and patch the tube with its disassembly.

Is it possible to put an old tube in a new tire

Undesirable. Even if it does not look worn yet, its resource is already less, from frequent “heating-cooling” cycles, it becomes rougher than new, frays or cracks faster. The old tube may not fully expand and fold if the new rubber has a lower profile (and internal volume) than the previous one.

Should I buy racing tires for the city

If it belongs to the Racing Street or Street Legal class, this is a completely justified choice for the owner of a sport, street, naked or classic with claims to “aggressiveness”. In other cases, it is not recommended. Firstly, the use of racing slicks or cross-country tires is not allowed on the DOP. Secondly, sports tires are designed for intensive work with a certain warm-up. At competitions, before the race, they are warmed up in special covers, and then they are “given” one warm-up lap so that from the first seconds of the test race they can provide the bike with good contact with the asphalt (sticking).

In the city, even if you ride aggressively, the slick simply does not have time to warm up to operating temperature (more than 80 about C). Or even before it does not heat up for the whole trip, given the ragged rhythm of traffic lights and possible "toffees". Accordingly, it will not give adequate grip when trying to “give a corner”, the wheels will be demolished during braking, and instead of an energetic start, the bike will “grind” on the spot.

How to store tires

Ideally, pre-washed, treated with a silicone spray, complete with a disk and in special cases. Naturally - in a dry, dark place with a constant temperature, away from fire, children and animals.

Change your shoes for the winter, or find and set aside good rubber in reserve - make sure that during storage it:

  • Not in contact with acids or alkalis.
  • Was closed from sunlight (ultraviolet).
  • Was not closer than a meter from any heating devices.
  • Shifted (turned over) every couple of weeks in bed.

Few people can provide all these conditions, so remember at least the main thing: protect the motor rubber from drying out and deformation - do not hang it, but lay it horizontally, wrapped in waterproof fabric.

This is only the main part of the answers to popular questions about motorcycle tires, collected in one material. Without "deepening" in the topic - a little about everything. If any of your questions still remain unanswered - ask it in the comments, we will definitely analyze it.

Special: Visiting Metzeler

Motorcycle tire technology has come a long way since the first donut was born over 100 years ago in the tire town of Breuberg. Exclusive reportage and video from the Metzeler factory.

Advertisement : vogerus.ru

MOTOR RACE.RU, May 1, 2016 - Robert Friedrich Metzeler founded his empire in Munich at the dawn of the 19th century industrial revolution. In 1871, his first factory was launched, producing the entire range of rubber products - from boots to bicycle tubes. Guessing what would become the most popular product in the rapidly changing 20th century, in 1906 Metzeler bet on the company's main product range, namely tires for motorcycles and cars.


Metzeler's history goes back over 120 years


In those days, tire "assembly" technologies were somewhat different from today's: rubber sheets were glued layer by layer on the base, then the tires were heated and the projector pattern was rolled by hand. The very process of vulcanization, that is, "baking" of a tire at a certain temperature, when irreversible chemical reactions begin to occur in the compound (rubber composition) - polymerization and soldering of layers into a homogeneous mass - has remained practically unchanged since then. The technologies for applying the compound and the formula have changed.


This is how Metzeler made tires for cars and motorcycles in 1906


true monolithic rubber structure, greatly improve the strength and durability of tires. Metzeler tires helped set a world motorcycle speed record of 279.5 km/h on the Bonneville salt lake: others couldn't handle the heat. And yet, those tires were just a protective shell for the airbags.

In 1978, the world's first tubeless motorcycle tire was invented in Breuberg, then the factory found a way to significantly strengthen and lighten the carcass by replacing the steel cord with Kevlar. Metzeler tires began to win world championships in motorcycle racing, and then the Italian giant, the Pirelli group of companies, became interested in the plant. In 1986, the Bavarians officially became part of the group, becoming an independent division, retaining their own traditions and technologies, some of which Pirelli uses in its production today.

One of the most interesting technologies in Metzeler radial motorcycle tires is the ply and compound at "0°" (ie no intersections). The first road tire with this technology, the Metzeler Z4, hit the market 10 years ago. Since then, "bagels" in Breuberg have been baked according to the same recipe. How?


Pirelli and Metzeler R&D Manager Piero Misani explains everything in detail


The first step in "assembling" a tire is to create a base. An elastic rubber "sausage" of the desired composition passes through a rotary press and turns into a tape, which is cut into blanks and wound on shafts with a variable diameter equal to the diameter of the future product - from 10 to 21 "respectively. The tape is looped and crimped on both sides with


Winding the compound onto the base of the Metzeler Roadtec tire 01


The second step is to create the carcass.0278 The workpiece enters the machine, where a cord is wound around it in a rubber sheath. The base of the tire becomes a kind of spool for a thread (cord): the robot winds quickly and accurately, the cord lays down evenly, line by line, without forming any intersections and irregularities - this is the "0 °" (zero-degree) technology. The application of the carrier layer is carried out in the same way. The rubber thread of the desired compound, slightly heated and sticky, is wound over the cord onto the base in several layers.

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The third step, the final one, is directly "baking" : bagels are baked in special low-temperature ovens, the curing time and temperature are calculated by the computer and provide the final product with the desired properties.


The blank is ready to be sent to the oven for vulcanization


The vulcanization step is automated both at the Metzeler plant and at Pirelli. The only thing a person does is put the next blank on the machine, and then remove the finished tire from the line to send it to QC (Quality check). The machine aligns the position of the workpiece with the help of laser markers (that is, extremely accurately), and feeds it into a steel mold heated to 168 °, which covers the workpiece from the outside, and a pressure of 25 bar is injected into the product from the inside. For 13 minutes, polymerization and compounding takes place in the mold, so that at the end of the process we have a perfectly even, smooth and uniform tire with the pattern we need.

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Still steaming, freshly baked bagel Metzeler Roadtec 01 is on the table in front of us! It is not recommended to touch, because for a couple of minutes the temperature of the tire can reach 80-90 °, the polymerization process will be completed only when the product cools down to room temperature. Then the tire can be bead on the disk!

Steel molds, consisting of 8 sectors, are produced here, in a neighboring workshop, access to which is classified. Every week, a mold sector with a D.O.T. (batch production date) is changed so that we know exactly when our cylinder was produced and whether it was stale in the seller’s warehouse for an extra 7-8 months. After all, tires have a certain shelf life when their properties are optimal: 14-16 months after production, the compound begins to tan, gradually losing flexibility and grip. Ideally, if the purchased tire was produced no later than 4-6 months ago.


Pirelli National Championship slicks: unusual, not-so-smooth structure? It's OK


The difference between road and sports tires is that there is no slicking on the slick. The molds are smooth, and the "baking" process differs not only in time and temperature, but also in the pressure at which the vulcanization process takes place in the mold.


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