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A winch is a beneficial machine, especially when off-roading, because you may never know when you might get stuck in a swamp or sand bar. You may need a remote controller to make winching easier. But we know how easy it is to damage or misplace the remote controller wireless or otherwise. So what if you do not have a remote control?
The most reliable way of using a winch without a remote controller is hot wiring the winch controls to your vehicle’s cab.
This method may also require some basic electrical knowledge and skills.
But don’t worry, this article will help you with all the information on using a winch without a remote.
A winch controller is a two-way switch that electronically retracts and extends the wire cable by sending signals to the solenoid to turn on Y1 or Y2. Y1 and Y2 dictate the direction the winch will turn. These controls are:
The winch controller can also control other additional vehicle accessories through the winch control module. A winch controller can be in-cab, wireless, or hand-held, but the working principle is the same.
Can you still use a winch when the controller is lost or damaged?
Yes, operating a winch without a remote control is difficult but possible. You have to hard-wire the winch control switch to the cab of your vehicle.
It is best to replace a defective remote controller immediately. It prevents the winch motor from running or from stopping completely, even after releasing the control switch. Remember to promptly replace your remote controller because they also help keep you at a safe distance when winching. Here’s how to successfully replace a remote winch controller.
Things You Need
Instructions
For example, for the LIEBMAYA Wireless Winch Remote Control Kit, the red wire connects to the power terminal. The yellow wire goes to the In terminal, the brown to the Out terminal, and the black attaches to the ground source. The blue wire in the antenna wire. The color of wires varies from model to model, so it is crucial to read the manual first.A toggle switch is a back and forth moving lever that opens and closes an electrical circuit. It is a Single Post-Double Throw Switch and has a three-way terminal. The two posts placed opposite each other are the In and Out controls, while the center one directs power into the toggle switch.
So here is a guide on how to run a winch without a remote control.
Using a toggle switch lets you jump the winch. Here is the process to follow when you don’t have remote control and want to jump your winch to operate it
Connect the red wire(A) to the Safety switch terminal. It supplies power to the Safety switch and also ensures the winch only draws power when needed. Then, connect the other two wires (B and C) to the opposite terminals of the toggle switch. Check to see which side is the in and out and flip accordingly.After jumping the winch with a toggle switch, you can use your winch as you usually would. Move the toggle every few seconds, then release it to avoid damaging your winch motor by moving it too fast.
Check this too: How to Wire a Winch Without a Solenoid
The only inconvenience to the In-cab toggle switch is you will have to repeatedly move from the inside of your vehicle to the outside when making adjustments to the winch cord.
It would help if you had a sharp sense of observation and some knowledge to wire your winch correctly. Luckily, you can now successfully operate a winch without the remote controller and also correctly replace the remote winch controller.
Check this too: Best ATV Winch
If you are used to using an ATV, as they say "to the fullest", if you cannot imagine existence without measuring deep puddles and swamps, overcoming hilly terrain, and the thirst for extreme sports was born faster than you, then installing a good powerful winch is just what you need. what you need.
Installing a winch on an ATV is a simple process, but responsible and requires certain skills and care.
You can read an article on the correct use of a winch on an ATV here.
Winch platform.
Suppose you have already decided on the choice of a winch, then you should pay attention to the mounting of the platform. You can make the platform yourself or purchase it specifically for your ATV model (although you will most likely still have to grind and finish).
It must be said that the attachment of the winch platform to the frame must be reliable and thoughtful, because all the weight under load will fall on this particular unit.
Winch wiring harness.
For easy cable routing, we recommend that you remove the ATV plastic, this will make your job much easier.
When laying wires, try to keep the power cables as short as possible, this will avoid current loss when the winch is running. If the wires are too long, they should be shortened after laying near the battery and put new terminals in place of the cut.
Cables should be tucked into the corrugation to avoid short circuits and direct contact with the ATV frame.
Attention! Wiring should be carried out with the battery terminals disconnected.
Wiring diagrams for the winch and control panels.
Connection for control unit, winch and battery.
Scheme for connecting the winch console to the solenoid.
Winch radio control connections to dual solenoids.
After installing the winch and wiring, check the winch and control panels for proper operation.
A video that shows in detail the entire process of installing a winch on an ATV:
you can always ask a question or make a suggestion in the comments. I wish you a successful installation of the winch on your ATV, and fewer situations in which you have to use it.
"...
Arch extensions for a flat..."
For fans of extreme off-road riding on an ATV, an electric winch is a real lifesaver that will help out when stuck in holes and mud. The electric winch is very easy to install and operate, it is controlled by a remote control, which is installed on the steering wheel of the ATV. Most importantly, such a winch will not require much physical effort from you to pull out the ATV. It has an electric motor powered by a battery. When choosing, you need to proceed from engine power and tractive effort. It is recommended to choose a winch with a pulling force of 1.
5-2 times the weight of the ATV. And how to install, connect and use it, we will tell in this article.
Electric winch is a drum with an electric motor. To connect it to the battery, the kit includes an electric unit and a set of wires, with the help of which the battery and the winch are connected. The control panel can be wireless and wired, which is also connected to the unit.
To mount the winch to the ATV, you need a platform, brackets, bolts and clamps. The kit also includes a roller lip, and a cable complete with a hook may also be included.
It is recommended to install the electrical box a little further away from the winch, but most often it is installed on the platform. Next, we connect the power cables in accordance with the connection diagram specified by the manufacturer in the product data sheet.
We connect the control panel and install it on the ATV steering wheel. It is recommended to pull the wires tightly, excluding their friction with other parts.
They also need to be protected with cable corrugations.
Next, we fix the roller lip to the platform using bolts. And you can assemble all parts of the ATV back.
Once you've installed your electric winch, it's worth testing it out on level ground before driving it off-road. Using a winch requires certain knowledge and compliance with safety rules. Below, we will tell you what you need to know when pulling an ATV out of a hole or mud with a winch.
To save energy, it is recommended to unwind the cable manually, without turning on the winch. At least five turns must be left on the drum. 
