How to wire a winch switch on atv


How To Wire A Winch Switch

Table Of Contents

  1. Best Four Types For Winch Wiring
    • 1. How To Wire A ATV Winch Switch:
    • 2. How To Wire SUVs Winch switch
    • 3. How To Wire Remote Winch Switch
    • 4. How To Wire A mic tuning Winch Switch
  2. What If Your Wiring Doesn’t work:
    • 1. Rocker Switch:
    • 2. How To Test A Winch Switch
    • 3. How To Fix A Winch Switch
  3. Conclusion:
  4. Video Guide:
  5. Also Read

The Winch Switch needs to be wired accurately to make the winch work properly. You will need power for the winch, switch, and receiver.

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Connect the black wire to the battery positive terminal (red wire to negative terminal) and connect the white wire to the switch ground terminal.

Connect red and green wires to the receiver ground terminal.

Install the switch in the desired location. Connect the power to the winch and check to make sure it works properly.

If not, consult your winching manual for further instructions because there could be some extra wiring, but usually, this is a complex process of wiring a winch switch.

Best Four Types For Winch Wiring

1. How To Wire A ATV Winch Switch:source: DIY chatroom

ATV winch switches can be wired in a couple of ways. The first way is to use an inline switch and the second way is to use a remote switch.

If using an inline switch, connect the black wire to the battery positive terminal and the white wire to the switch ground terminal.

Connect the red and green wires to the receiver ground terminal.

If using a remote switch, connect the black wire to the battery positive terminal and the white wire to the switch ground terminal.

Connect the red and green wires to the receiver ground terminal.

2. How To Wire SUVs Winch switch

To wire SUVs winch switch, you will need to connect the black wire to the battery positive terminal and the white wire to the switch ground terminal.

Connect the red and green wires to the receiver ground terminal.

3. How To Wire Remote Winch Switch

Remote winch switches are more complicated to wire because they have some extra wiring work.

First, connect the black wire to the battery positive terminal to wire it up. Connect the white wire to the switch ground terminal.

Next, connect the red and green wires to the receiver ground terminal.

Please make sure the wires are long enough to reach the switch without stretching them too much.

Finally, connect the black and white wires of the remote switch.

This will activate the switch. Please make sure the switch is correctly aligned before you plug it in.

Wire Winch Power Switch:

Winch Power switches are more complicated to wire because they need two separate circuits.

The first circuit is for the winch power, and the second is for the remote switch.

Rest the process is the same as wiring a remote winch switch. You only have to follow all the steps for both switches.

4. How To Wire A mic tuning Winch Switchsource: youtube

Mictuning winch switches are used to control the mictuning winch.

To wire it up, connect the black and white wire respectively and then connect the other two wires to the ignition wire.

Please make sure the black and white wires are long enough to reach the switch without having to stretch them too much.

Remote winch switches are used to control the mictuning winches from a distance.

So, there will be two extra wires if you are using a remote control winch which will also need to be connected with a remote switch button, same as a power switch.

What If Your Wiring Doesn’t work:

If your wiring does not work, a few things can be checked:

1. Ensure all of the wires are correctly connected and long enough to reach the switch without stretching them too much.
2. Please make sure the switch is correctly aligned before plugging it in.
3. If everything else checks out and the wiring still does not work, it may be necessary to replace the switch.

1. Rocker Switch:

Rocker switches are used to control the speed of the winch.

To wire it up, first, connect one black wire to the power terminal and one white wire to the neutral terminal.

Then connect the other two wires to the rocker switch, and that’s all you have to do to take on the rocker switch onboard.

2. How To Test A Winch Switch

To test a winch switch, first, make sure the power is turned on to the winch.

Then, manually move the switch to the desired position. If the switch works, your wiring is correct, and you can move on to the next step.

If the switch does not work, there may be a problem with the switch or with the wiring. In this case, it may be necessary to replace the switch.

3. How To Fix A Winch Switch

If the switch does not work, it may be necessary to replace it.

source: dutton-lainson company

To replace the switch, first, disconnect the wires from the old switch and connect them to the new switch.

Then, reattach the cover and screws.

If the switch works but does not turn the winch, it may be necessary to adjust the cable tension.

Loosen the cable clamp and pull the cable until it is slightly tight.

Reattach the clamp and check to make sure the winch turns. If not, loosen the cable further and reattach the clamp again. Finally, tighten the cable as needed.

If the switch does not work and the winch turns when the lever is pulled, replacing the cable or switch may be necessary.

Conclusion:

Wiring a winch is a piece of cake if you know how to connect the wire accurately.

The most common issue with a winch switch is that the cable is not tight enough, so make sure to adjust it as needed.

If the switch does not work, you may have to replace it. The process is the same either way.

So, wire your winch switch with ease, and to make it work correctly, follow all the mentioned steps.

Video Guide:

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George Carter

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ATV winch installation - diagram and rules of use

ATV winch is a traction equipment that will become a faithful assistant in the fight against problematic terrain. With its help, it will not be difficult to pull the ATV from the swamp, pit, ravines. The winch is quite light and reliable, does not require significant maintenance, and the presence of a powerful battery-powered electric motor will make the operation of the mechanism easier and more convenient. However, before starting operation, you should know how to install a winch on an ATV:

  • First - remove the protection from the ATV and raise it with a jack. Then, we install a platform for the winch on the front bumper of the unit.
  • We fix the platform to the frame with bolts of various sizes and clamps (included).
  • We stretch the nuts through the holes one by one, while avoiding distortions.
  • Finishing the installation of the winch on the site and fixing it with brackets and bolts.

Electrical box wiring diagram

Connect the electrical box with extreme care. In no case should you start wiring with the battery terminals on. In order to avoid current loss and short circuit, it is recommended to shorten the wires after laying and hide the cables in the corrugation. Also, you should adhere to the correct connection, which is indicated below in the diagram.

How to properly use the ATV winch

After successfully installing the electric winch, it should be thoroughly tested. In order for the mechanism to serve for a long time and effectively, the following safety rules must be observed:

  1. Wear special equipment. As a rule, the traction mechanism is equipped with a steel cable, which must be unwound so that at least 5 turns remain on the drum. Also, do not allow any clothes or hair to get into the winch drum.
  2. Operate the equipment only when the battery is on.
  3. To pull out the ATV quickly and safely, you need an anchor - a fixed object (tree, stone), which should be only in front of the winch.
  4. It is strongly recommended that you use rustproofing tape, staples and blocks when attaching the anchor.
  5. When operating the winch, it is necessary to take breaks of several minutes to restore the engine's strength.
  6. It is necessary to monitor the speed and uniformity of the winding of the cable.
  7. Carefully follow all the safety rules that are specified in the device passport.
  8. Use a cable absorber that will take all the shock if it breaks, thereby protecting surrounding personnel and the vehicle from damage.
  9. Before using the equipment, it should be noted that all its parts are in good condition, do not have mechanical damage and breaks.
  10. Without fail, it is necessary to clean the structure from dirt, dry and oil after use.

Installing a winch on a ATV is a process that requires attention and certain skills. Therefore, the experts of the online store Winch UA recommend not to install the winch on your own, but to contact a specialized service. However, if you still want to install it yourself, be sure to follow the instructions provided in the device passport.

Using the ATV winch

A winch is a must have when traveling off-road. It allows you to pull a stuck ATV out of mud, water or deep ruts. Many models of CFMOTO ATVs and ATVs have a winch from the factory, for others it needs to be purchased separately. In this article, we will tell you how the winch works, what to look for when choosing, and also give useful tips on how to use it.

How the winch works

ATV winch is a drum with a cable. An electric motor is located on one side of the drum, and a gearbox on the other. Rotation from the electric motor to the gearbox transmits a shaft that passes inside the drum. The gears of the planetary mechanism are located in the gearbox.

Reducer reduces speed and increases traction. The rotation from the gearbox is transmitted to the drum, which winds the cable, creating traction and gradually pulling out the stuck equipment.

What is traction

One of the key parameters to consider when choosing a winch is traction. It determines the maximum weight of the load that can be torn off the surface. With each skein of the drum, the winch force decreases.

Thrust is measured in pounds (labeled on winches as lbs), 1 lb = 0.45 kg. The force depends on a number of features: the diameter of the drum, the number of wound turns, the power of the electric motor, as well as the gear ratio of the gearbox.

It is not always necessary to choose the most powerful and fastest winch: the more powerful the mechanism, the more difficult it is to handle. Beginners can harm equipment and even their health - it is not uncommon for a broken cable or a broken hook to cause injury.

What to look for when choosing

Power

Suitable for the cubic capacity of the ATV:

  • up to 400 cubic meters - a 2000 lbs winch will do;
  • 500-600cc - 2500-3000lbs
  • 700-800 cubic meters - at least 2500, and better - 3000-3500 lbs;
  • "liter" ATV or SSV - from 3000 lbs.
Rope material

Steel - cheap and easy. Requires work with gloves, not repairable. May cause injury if mishandled.

Synthetic - requires maintenance but is easy to use. It does not "shoot", and if the cable is damaged or torn, it can be braided on the spot.

Most experts believe that material choice should be based on personal preference: some riders lean towards steel over time, others towards synthetics.

Installation and connection

The winch is installed on a special platform on the ATV frame. If there is no platform, you need to buy it and install it according to the instructions. The site has standard anchor points that fit classic winches up to 3,500 feet of pull.

When choosing a winch, pay attention to the width of the drum:

  • Models up to 3500 feet have a narrow drum and fit stock fasteners;
  • 4500+ ft. thrust models have a wide drum and require field modifications to install;
  • models with 4000ft thrust can have a narrow or wide drum - you need to look at the fact.

With certain skills, you can modify the fasteners and install almost any winch - the main thing is not to make the fasteners "break" and not to strengthen weak points. If the ATV is under warranty, it is advisable not to touch the frame and buy a regular winch.

Installing the winch is easy, but the connection will have to be tricky. To lay the wiring, it is advisable to remove the plastic from the ATV. The winch must be connected to the control unit and battery. It is recommended to keep the power cable as short as possible to avoid current loss. All wires must be hidden in the corrugation so that they do not come into contact with the frame and are protected from moisture.

How to winch the ATV out of mud

  1. Wear gloves. A steel cable can severely injure hands, and calluses appear when working with a synthetic belt.
  2. Switch the lock to manual unwind. This will allow you to manually unwind the cable, saving time and battery life.
  3. Loosen the hook and put a webbing strap on it.
  4. Rewind the cable to the required length. Make sure the cable is tight.
  5. Wrap the bark sling around a tree or drape it over the hitch of another machine. The attachment point should be as far away as possible - this will create a larger shoulder and increase traction.
  6. Attach the ends of the sling to the hook.
  7. Switch the locking lever from manual unwinding.
  8. Tension the cable gently.
  9. Inspect the fulcrum and check that the cable is properly laid. It is important to make sure that everything is securely fastened and works properly.
  10. Remove all obstacles from the path. The cable must lie flat on the drum.
  11. Slowly tighten the cable and apply throttle. It is important to stick to the intended trajectory.
  12. After the ATV can continue under its own power, wind up the rope.

Tips and Tricks

  • Wear gloves when handling the winch to protect against cuts and scrapes.
  • Get a cable block to increase traction. This is especially true when running in difficult situations.
  • Keep track of the battery charge so that it does not run out at the most crucial moment.
  • Pull out the equipment intermittently, turn the steering wheel towards the cable - this will facilitate the work of the electric motor.
  • Do not hold on to or lean on the cable as this could result in injury.

If you have any questions or would like further advice on purchasing, installing, operating and maintaining an ATV or ATV winch, please contact your nearest authorized CFMOTO dealer.


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