How tractor tires are made


The Anatomy & Construction of an Ag Tire

It's important to familiarize yourself with the basic anatomy of agricultural tires including each of the tire’s components to understand how tire construction impacts tire performance. Using this information, you can have a better understanding of the role each tire component plays in ensuring your farm’s tires are achieving top performance when you head into the field for soil prep, planting, spraying and harvest.

TIRE ANATOMY

1. Bead

Beads Anchor the tire to the rim and allow the tire to stay "seated" on the wheel.

2. Bead Filler

Bead Fillers stabilize the lower sidewall by enveloping the bead and extending up tin the sidewall to maximize stability, steering response, and case durability. 

3. Innerliner

Liners protect the cord body by insulating the tubes from the cords. Liners are essential for resisting air and moisture permeation.

4. Belts

Belts determin the shape, or footprint, of the tire. Belts work in conjunctio with the cords to add stability and stregnth.

5. Tread Design

Treads serve to interact with the soil or paved surface and provide traction. Tread design varies between tires to maximize traction and resist wear and tear.  

6. Sidewall

Sidewalls are made of flexible rubber and provide lateral stability. The sidewalls keep the body plies and innerliner of the tire protected from stubble and debris. Sidwall flex is a big factor in deciding what tire is right for what job and what peice of equipiment.  

7. Lug Buttress

Lug depth is important for traction. together with the lug buttress, this component provides tread stability. 

8. Body Plies

Cords run radially from bead to bead and determine the strength of the tire, determine its load capacity and provide lateral stability.

Armed with this information, the next decisions you will need to make is whether to purchase radial or bias tires, and what size should your tractor tires be?

RADIAL TIRES, OR BIAS TIRES?

WHAT ARE THE ADVANTAGES?

Bias ply tires engineered with multiple plies of rubber criss-crossed over one another. Thus, the sidewall and tread are connected. Conversely, radial tires are made of two separate parts. The body plies run perpendicular to the bead and the undertread hugs the tires circumference with steel belts. This way, sidewall movement isn't transferred into the tread so radials offer reduced soil compaction. To sum up the debate, bias tires are great for forestry, or non-tillage equipment and they cost less than radials. Radials have a larger footprint for better traction and reduced soil compaction. Plus they're more fuel efficient. A certified Firestone Ag Dealer can help to determine the correct type of tire for your needs.

SEE BIAS FARM TIRES

Bias Tires

Cost-sensitive solutions

Bias tires are perfect for smaller, lightweight production equipment that requires extra stability for non-tillage work. 

  • Stiff sidewalls are ideal for forestry and avoiding cuts and punctures
  • Crisscross body plies create internal friction that create stability but run hot
  • Cost effective options for older or lightweight equipment
  • Best for environments where sidewall punctures are common
  • Not for every day tillage/production

SEE BIAS FARM TIRES

SEE RADIAL FARM TIRES

Radial Tires

Dependable fuel economy

Increased traction helps with fuel economy and allows you to cover more ground. Radial tires can last up to 30% longer than bias tires. Radial tires with AD2 technology allow you to carry more load at lower inflation pressure. 

  • Shows an advantage of 6% to 14% in traction, fuel economy and reduced wheel slippage over bias tires. 
  • Bigger footprint, longer tread wear and a smoother ride
  • More resistant to tread cuts and punctures
  • Typically easier to repair
  • Run cooler
  • Ideal for larger equipment

SEE RADIAL FARM TIRES

Heavy loads.


Lower pressure.

AD2 tires have a larger footprint that can help improve the productivity of today's heavier equipment with less time in the field and reduced fuel consumption.

  • Carry the same loads at lower pressure
  • Reduced soil compaction
  • Improved traction

LEARN ABOUT AD2

UNDERSTANDING TIRE SIZE

When choosing the right tire size for your tractor and your farm’s traction needs, you will be looking at a set of numbers on the sidewall of your tire for guidance.

  • Tire Width
  • Aspect Ratio
  • Radial (if applicable)
  • Tire Diameter
  • For additional help understanding each of these measurements and choosing your tires you can read our How to Read a Tire Guide

    Tractors

    Firestone tractor tires with AD2 technology are specifically engineered for today's high-horsepower equipment.

    • More traction and reduced soil compaction
    • A better ride
    • Deep R-1W tread bars feature longer wear and added traction in wet soils

    SEE TRACTOR TIRES

    Implements

    Destination Farm radial implements can outperform equivalent sized bias and radial-ply truck tires commonly used to carry heavy implements. 

    • Wider tread arc can significantly reduce soil compaction
    • Engineered for extended, worry-free wear
    • Available in both IF and VF designations

    SEE IMPLEMENT TIRES

    Sprayers

    Firestone sprayer tires with AD2 technology may help solve many of the load and compaction problems of today's larger equipment.  

    • Smoother "roading" and reduced soil compaction
    • Rated for 40 mph
    • Available in IF and VF designations

    SEE SPRAYER TIRES

    Harvest

    Cyclical Field Operation (CFO) harvest tires are specifically built for the exceptional demands of combines and grain carts. 

    • AD2 technology delivers a load advantage
    • Engineered for significant load fluctuations
    • Designed to meet unique harvest challenges

    SEE HARVEST TIRES

    TRACTOR TIRE TREAD PATTERNS

    R-1

    Regular Agriculture

    • Aggressive patterns establish traction in most common soil conditions
    • R-1 is the standard tread for dry-land farming

    Radial All Traction 23°

    Radial All Traction FWD

    Super All Traction 23°

    Super All Traction FWD

    Radial 9100

    Super All Traction HD

    R-1W

    Premium Tread Agriculture

    • Designed for wet or sticky soils
    • R-1W lugs are 20 to 25% deeper than an R-1 tire

    Radial All Traction DT

    Radial Deep Tread 23°

    Radial All Traction RC

    Radial 9000

    Performer Series

    Radial 4000

     

    R-2

    Wet Farming Applications

    • Designed for super wet conditions
    • R-2 Tread are twice as deep as an R-1 with more space between lugs for wet or flooded fields.  
    • Typical applications are rice, sugar carne, and high-value vegetable crops

    Radial Champion Spade Grip

    Champion Spade Grip

    R-3

    Shallow Industrial

    • R-3 is non-aggressive pattern for minimal ground disturbance sites such as airports, golf courses, cemeteries or roadside maintenance
    • Relatively closed tread pattern is designed to evenly distribute the load on maintenance trailers and grain carts

     

    R-4

    Construction and Light Industrial

    • R-4 tires are intended to be operated on hard surfaces with backhoes and small loaders
    • Tread depth is approximately 70% of the R1 tread

     

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    Full explanations on the manufacture of agricultural tyres

    It’s when it comes to renewing your tractor tyres that you are faced with the choice between a discount tyre and a quality tyre.
    The price is generally a reflection of the level of quality of the materials used. Choosing a top-of-the-range model will allow you to work with heavy loads and increase your productivity, at very low inflation pressure to preserve your soil for much longer periods, because the tyre will be more resistant to wear. But where does the difference in quality lie?
    In this article, we will look at the details and manufacturing techniques which will allow you to choose a top-of-the-range tyre and to understand all the advantages it brings.

    1. Better quality basic materials for a longer life

    The tyre’s basic material is rubber, and it is here that the differences begin between a top-quality and a lessor quality tyre.

    Natural rubber (latex) comes from Hevea tree sap and has irreplaceable qualities: it is resistant, elastic, impermeable and reacts excellently to vulcanisation.
    It’s the quantity of natural rubber used which will give the tyre is characteristics, such as resistance or elasticity.

    Discount tyres tend to be made of synthetic rubber which is much less resistant and durable than the original version.

    Companies like Bridgestone have their own plantations in Liberia so as to be able to incorporate a larger share of this pure latex in their tyres and to ensure the ecological and sustainable management of natural rubber.

    The quality of a tyre is directly linked to the preparation of the tyre’s basic rubber compound, the manufacture of the rubber being the first step in this process.

    The proportion of the elements comprising this rubber compound and the quality of the mixture make it possible to obtain an excellent uniform texture.

    This rubber must contain the best ingredients so that it has the properties required by the future tyre: suppleness, grip, performance and resistance.

    List of materials

    • The rubber: naturel and synthetic rubber or elastomer are the tyre’s principal constituents, this is what allows the tyre to withstand major distortions.
    • Anti-wear products: these represent 30% of the tyre mass, such as carbon black and silica. They reinforce resistance and limit wear to the tyre.
    • Processing additives: such as oils, facilitate the homogenisation of the end compound.
    • Chemical additives: these are generally in the form of granules or powder. They include sulphur, light coloured fillers in the form of calcium carbonate, clay or talc.
    • Antioxidants, accelerants and retardants: these play a role in the physical and chemical properties of the tyre.
    Fabrication du mélange : la gomme

    Test d’élasticité de la gomme en laboratoire de recherche

    Research and development make it possible to improve the compounds and materials and to obtain an optimal result: more elasticity, better resistance and in the end tyres that are much more solid and long-lasting.

    The role of the research laboratory is crucial, it is at the heart of technological developments involving tyres.

    When you choose a Bridgestone brand tyre, the black rubber is not exactly the same as the rubber used by a competitor, within its core is the result of thousands of hours of research to obtain optimal efficiency and durability.

     

    2. The difference in quality is also found inside the tyre at the level of the fibres

    A tyre is not just the result of a rubber compound, it also contains fiberglass, nylon, polyester or cotton reinforcement layers overlapping the rubber.
    This stacking of multifibre layers as well as the steel hoops make it possible to structure the tyre and give it its mechanical qualities and suppleness, increasing its resistance so that it can bear heavy loads.

    These basic components and reinforcements are now in the form of sheets, they are cut based on the size of the tyre and assembled using a rotating cylinder in a very precise order.
    For very large tyres, this operation is usually carried out by hand.

    • A first layer of rubber makes the tyre airtight, this is the liner.
    • Then two metal hoops coated in rubber, which form the bead, are placed at the ends to maintain the tyres on the rims.
    • Then the rubber coating is added to constitute the bead of the tyre, to give the supple and resistant characteristics to the tyre’s sidewalls.
    • The chord plies are then added, followed by a belt made of steel or fabric chords which protect the casing.
    • Lastly, the sidewalls and tread which are in direct contact with the exterior are applied, one after the other.

    3. Complex, high-tech manufacturing techniques

    Vulcanisation stage

    Once this structure has been set in place, it is installed in a tyre curing mould to allow the rubber to transform from a plastic state to an elastic state and to give it its end form.

    The curing process will make it possible to bind the molecule chains, it makes the rubber, which is an elastomer, deformable and more solid while preserving all its natural elasticity.

    4. The quality control step is a guarantee against unpleasant surprises

    After the manufacturing process, the tyres face numerous automatic control procedures to ensure that the vulcanisation process has been perfectly completed and that all the steps in the operation have been performed smoothly, such as laser trackers to detect any out-of-roundness of the tyre.

    For more upmarket productions, an additional human inspection guarantees the superior quality, this allows any minor fault to be detected and perfect products to be placed on the market.

    5. There is always a cost to pay for quality, which you can amortise with productivity gains

    It’s no secret and in general everyone agrees that quality comes at a cost.
    In the case of a tool used for professional purposes, this quality will allow you:

    • to protect your soil,
    • to avoid untimely punctures,
    • not to have your campaign blocked at the worst possible moment,
    • to enjoy more comfort in the tractor cab,
    • precision driving on the road,
    • to be able to count on your tyres for several years, because they will be more resistant.

    Now you know that the black rubber, which appears to be the same for all tyre brands, may be very different on the inside and allow you to work in a more serene and productive manner for a long period of time without problems.

     


    The Bridgestone-agriculture.eu blog is written and administered by tractor tyre experts who are available to provide you with the advice you need on the subject of your agricultural tyres. They allow you to maximise your productivity with information on all subjects linked to tyres: Technical data for agricultural tyres – Agricultural tyre performance – Air pressure advice, Solutions to avoid soil compaction – Sprayer tyre pressure – Why and how to ballast your tractor tyres – etc….

    To take it one step further and increase the profitability of your farm, les Experts du pneu provide a free, highly detailed eBook which explains the essential role of the agricultural tyre in your productivity.

    Most people who read this article have also read some of the following articles which are listed by order of popularity:

    • Buying guide: 10 important tips for choosing the right farming tyres
    • 4000 euros in savings per year by chosing a better agricultural tyre
    • How to choose tyres for my farm trailer before the harvest?
    • Standard farming tyre or forestry tractor tyre for deforestation?
    • Which is better value? A cheap agricultural tyre or a VF tractor tyre
    • Here’s how your agricultural tyres can save you money
    • How to make the right choice for your agricultural or tractor tyres?
    • Increase the yield of your sprayer with narrow VF tyres
    • Do you know which are the best agricultural tyres for your sprayer?
    • A good agricultural tyre is the best guarantee of sprayer stability
    • What is the best tyre for my combine harvester, IF, VF or CFO?
    • A hi-tech agricultural tyre to save time during your harvest
    • The top 5 reasons for choosing VF agricultural tyres
    • The VF agricultural tyre: VF technology increases your productivity
    • Cheap agricultural tyres, discount agricultural tyres, is it worth it?

    Tractor wheels and tires

    Tractor wheels and tires

    Tractor wheels consist of a rim (Fig. 83, a), on which pneumatic tires are put on, tightly connected to the disk, and a hub, with which the disk is bolted. Sometimes the disk (see Fig. 83, b) is connected to the rim not tightly, but with the help of bolts passed through the racks welded to the rim. In addition, the wheels of some tractors do not have hubs.

    The wheel size for general-purpose tractors, both rear and front, is the same, while for universal row-crop tractors, the diameter and width of the rear wheels are larger than the diameter and width of the front wheels.

    Drive wheels with a hub are connected to the ends of the axle shafts in different tractors in different ways. For some, the hub is made detachable and fixed to the axle shaft with coupling screws, and a key is installed so that the hub does not rotate on the axle shaft.

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    Fig. 83. Tractor wheels:
    a, b - leading; in - guide; g - fastening the wheel on the axle shaft; d - wheel width; 1 - axle shaft; 2 - key; 3 - coupling screw; 4 - hub; 5 - worm; 6 - disk; 7 - rim; 8 - tire; 9- stand; 10 - nut; 11 - trunnion; 12 - insert.

    In other tractors, the hub is fixed on the splines of the axle shaft (see Fig. 83, d) with the help of conical inserts 12, which are pulled together with the hub by screws and, tightly compressing the axle shaft, ensure a fixed fit of the wheel on the axle shaft.

    This connection also allows, if necessary, to move the hub along the axle shaft and fix it in any place, which is necessary when setting a given track.

    Drive wheels that do not have a hub are bolted to the flanges of the final drive axle shafts (see Fig. 83, b) or to the body (see Fig. 73) of the final drive reduction gear using studs.

    The guide wheels are mounted with a hub on the trunnion axle (see Fig. 83, c) on roller bearings and reinforced with a nut.

    The hubs are sealed and filled to lubricate the bearings with liquid gear oil or grease.

    Pneumatic tires fitted on the rim of tractor wheels consist of two main parts - a tire and a tube.

    The tire consists of a carcass (fig. 84, a-c), cushion layer (breaker), tread, two beads.

    Carcass - the main part of the tire. It is made from several superimposed layers of durable rubberized cord on both sides - a special type of fabric made from twisted threads of cotton, viscose, nylon, etc.

    In some tires, called diagonal, the cord threads are placed at an angle to each other (see Fig. 84, b), in others, called radial, the threads are arranged in parallel (see Fig. 84, c).

    The number of cord layers in the carcass is made from 4 to 18, depending on the load for which the pneumatic tire is calculated.

    Pillow layer (breaker) consists of rubber or rubber cord and is designed to protect the carcass from shocks and shocks.

    The tread serves to grip the tire with the road. The tread rubber is made durable, with high abrasion resistance.

    To create a good grip of the drive wheel with the road, the tread pattern of tractor tires is made with massive lugs separated by wide and deep grooves.

    Fig. 84. Pneumatic tire:
    a - general view; b - cross-section of a diagonal tire; in — section of the radial tire; g - valve; e - air pressure in tires; 1 - frame; 2 - cushion layer; 3 - protector; 4 - board; 5 - wire rings; 6 - cap; 7 - spool; I - normal pressure; II - high pressure; III - low pressure.

    Idler wheel treads are patterned with longitudinal ribs with wide grooves.

    Beads are rigid parts of a tire designed to secure the tire to the wheel rim. Rigidity is created by wire rings made of twisted steel wire or hard rubber cords wrapped with rubberized fabric.

    The tube is a closed ring tube made of highly elastic rubber with a thickness of 1.5 to 5 mm, depending on the size of the tire. A valve is installed in the chamber, with the help of which compressed air can be pumped into or released into it. The chamber is made slightly smaller than the inner profile of the tire, and therefore, after filling it with compressed air, it fits snugly against the inner surface of the tire, giving it the appropriate shape and elasticity.

    The valve consists of a body and a spool installed inside it. The body is capped at the top. To fill the chamber with liquid to increase the traction of the wheel, use a special tool with a locking screw. This device is installed on the valve, having previously removed the cap and spool from it.

    The air pressure in a pneumatic tire has a significant effect on tire life. The spring action of a pneumatic tire depends on the load on it and the internal air pressure.

    Normal pressure - pressure recommended by the manufacturer, provides the most favorable deformation of the tire during operation of the tractor, reduces fatigue failure of the carcass threads and provides good wheel adhesion to the soil.

    Increased tire pressure makes the tire more susceptible to bumps and cuts when hitting obstacles, accelerates the process of “fatigue” of the carcass, which leads to its premature rupture. The grip of the wheel with the soil is deteriorating.

    Reduced pressure increases the spring-loading and deformation of the tire, as a result of which the carcass quickly fails (fracture, delamination, the appearance of through cracks), wheel grip on hard ground deteriorates.

    Therefore, depending on the work performed by the tractor and the machines (implements) used, the values ​​of the internal pressures in the tires must change. For example, tires size 15.5-38 are designed for a load of 14,270 to 20,210 N and must have an internal air pressure of 0.098 to 0.176 MPa. And the tires of the guide wheels 9.00-20 can carry a load from 6820 to 9710 N, while the internal air pressure should be in the range from 0.118 to 0.216 MPa.

    Consider the designation of pneumatic tires using the example of the tire shown in Figure 84, a.

    The tire says 15.5 R 38, which means: tire profile width b = 15.5 inches *, tire diameter on the wheel rim D = 38 inches, R - radial tire (from the word Radial).

    The second inscription on the tire YAH—8132565 means that the tire was manufactured at the Yaroslavl Tire Plant (Y) in October (X) 1981 years old (81). 32565 is the serial number of the tire.

    Since July 1981, a new size designation for pneumatic tires has been introduced, for example: regular profile - 15. 5-38, low-profile 18.4LX30, 16.5 / 70-18, radial - 16.9R30 (where 15.5; 18, 4; 16.5; 16.9 - symbol of the profile width; 38; 30; 18; 30 - symbol of the landing diameter of the tire; 70 - the ratio of the profile height to its width). The second inscription remained unchanged.

    Overview of types and features of choosing tires for agricultural machinery

    Tires for agricultural machinery are presented in such a wide variety that the world of automotive rubber has never dreamed of. How to choose the right tires for tractors, combines, trailers and trailers?

    Agricultural tires are such complex products that for the first half century of their history, tractors managed with iron wheels, without a hint of a tire and a tube. But over time, the advantages of pneumatic wheels have become undeniable: high grip on different surfaces, low rolling resistance, strength and shock absorption from bumps. However, all these advantages will be realized only if the tire is correctly selected for agricultural machinery.

    Unlike tires for passenger cars, agricultural tires are divided according to the types of loads:

    • Tires for driving wheels . The main thing for them is the ability to transfer high tractive effort from the axle to the ground. Also of great importance is the tread pattern (most often a “Christmas tree”), which should exclude slippage on surfaces of various types. Since the bulk of the vehicle is on the drive axle, high damping properties of the tire are desirable, which is difficult to match with a high load index.
    • Guide wheel tires . As a rule, such wheels are less loaded, and they are small in size. Their feature is in the tread pattern, which should provide little rolling resistance, but keep a given direction well. Such a pattern has a pronounced longitudinal slicing.
    • Carrier wheel tires . The main task of these wheels is to carry a trailer, a seeder, a harrow, etc., rolling with the least resistance. These models often have a small diameter, and in many cases a small load index, the tread has a minimum groove area. Quite often, agricultural tires for carrying wheels are also allowed to be used as guide wheels on a tractor. Although there are purely “bearing” models, for example, Rosava-Agro has VF-242 4.50-10 66 or, say, S-1 6.50 / 88-16 92.

    Choosing tires for a combine

    Regarding the size and load index, the most important thing is the recommendations of the manufacturer of agricultural machinery. Remember that a combine harvester is usually heavier than a tractor and has less traction on the wheels. When choosing a tread, take into account the type of soil on which your combine usually works: for example, sticky and wet soil will clog between the lugs, in which case you need to select a model with effective self-cleaning. A radial tire is always softer than a diagonal tire, and the “radial” allows you to work with lower pressure. And due to this, it is possible to increase the depreciation properties of the wheels, which positively affects the resource of some combine units.

    Choosing tires for tractors

    Tractor drive wheels are more responsible, the main thing for tires here is to ensure the transmission of high traction force, for which the sidewall frame and tread are made tougher and stronger. Increased requirements for strength and wear resistance in regions with rocky soils and roads.

    Some tractors are not only a soil tillage tool, but also a transport machine, also for asphalt roads. Therefore, when purchasing tractor wheels for such conditions, it is advisable to choose products with a high speed index (at least 40 km / h) and increased tread resistance to abrasion. Interestingly, tractor and combine tires are the most common in the Rosava-Agro model line. There are pure tractor tires, for example 15.5 R38 TR-07 and 13/6R38 TR-07.

    Tires for mini-tractors and mini-techniques

    The selection of tires for a mini-tractor is somewhat simpler, first of all, it is the size and tread. Developed lugs are of great importance, their number and height affect the work on soils with different properties. The larger the lug pitch, the more confident the traction will be on wet ground, but the sooner the tires will wear out, especially with frequent trips to asphalt.

    Despite the possibility of using automobile tires, they should not be used on a mini-tractor (as well as on motor cultivators, mowers), especially on drive axles: with the slightest soil moisture, the tread of such a wheel on the tractor will turn into a slick, and the unit will slip. Yes, and on the guide wheels of trailers for walk-behind tractors on wet ground, deep and wide grooves are important, which you will not find on car tires.

    Since the power of many models of mini agricultural equipment is limited, remember that large and heavy wheels reduce the traction of the machine.

    Selecting trailer tires

    Consider the type of road your trailer will travel on most. If it is predominantly asphalt, choose options with a fine tread pattern, because they have a longer resource and lower rolling resistance. For equipment (even trailed!), working on fields and primers, especially wet ones, tires with large checkers and wide tread grooves are better suited. This also applies to trailed agricultural implements - seeders, harrows, plows, etc. By the way, just for farm technological units, an economical tire VF-242 4.50-10 66 or an unusual type of model C-1 6.50 / 88-16 92.

    A few nuances

    When choosing agricultural tires, keep in mind some features: