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VULCSTAR is the “all-in-one” model among the vulcanizing machines. With this universal machine, you can carry out repairs in the tread, shoulder and sidewall areas from light truck to agricultural tires. This unique system utilizes a granular medium that will conform to every tread design, pattern, depth and tire profile. Heat mats concurrently are used to vulcanize both the injury channel and repair unit in a single step. The optional rubber track repair kit is available for repairs to any type of rubber track.
Operating voltage (V):
Operating temperature:
Operating pressure (bar):
Voltage: 230 V
Suitable for:
Included in delivery:
Optional Accessory: 5853025 Inner Heating Mat size IV 230/70 V/W 475 x 310 L x W mm
Part No. | Description | Box/Qty | |
---|---|---|---|
5853003 | VULCSTAR 900-S Vulcanizing Machine | 1 |
VULCSTAR Rubber track repair kit is specifically developed for the repair of rubber tracks. Cut injuries as well as lug tear-outs can be repaired with this kit. Rubber not only serves to cushion the movement of a machine, but also protects the embedded metal elements and track links from damage and corrosion. This extends the service life of the track and avoids premature downtime. The repair process is suitable for the repair of cuts as well as to re-build the rubber blocks of a track link.
Included in delivery
1 x Electronic control box for heating plate
1 x Spindle unit comprising plug-in adapter housing and pressure spindle
1 x Adapter
1 x Pressure plate (500 x 450 x 34 mm)
1 x Equalizing pad (500 x 450 x 25 mm)
1 x Silicone heater on stainless steel plate, 230 V
1 x Pressure plate (550 x 450 x 2 mm)
1 x Repair manual
Part No. | Description | Box/Qty | |
---|---|---|---|
5852990 | VULCSTAR Rubber track repair kit | 1 |
Removable display, recording
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Bead Expander
Emerson products are critical to the safe, efficient and accurate operation of blending equipment, calenders, extruders, tire machines, vulcanizing presses and finishers. Our pneumatic control, flow control and preparation solutions are designed to increase the efficiency of every stage of production and help end users achieve flexible operation and consistent results without compromising equipment safety.
Flow control and pneumatic flow control devices such as pneumatic valves play an important role in optimizing the mixing process and ensuring efficient operation of the curing press. In order to produce rubber compounds, many chemicals and raw materials must be carefully weighed, transported and measured under careful control. Emerson valves ensure the efficient and reliable operation of weighing and silo systems and the high quality of batches.
Emerson products help improve the reliability and accuracy of bead wire and rubber material guidance, reduce commissioning time with factory presetting, and improve pneumatic system performance to prevent premature valve failure. Our complete solution can significantly increase valve life by cleaning compressed air and regulating pressure, and improve employee safety by locking systems out during maintenance.
Proven, high-precision pneumatic flow control ensures your products always meet the highest demands. The use of modular, compact valve manifolds allows for versatility in manufacturing equipment, reduced costs, simplified equipment commissioning, greatly increased process reliability in tire production, and increased productivity targets. Improved valve diagnostics also help reduce maintenance costs.
The vulcanizing press uses pressure and heat processes to mold and mold a tire with the desired tread pattern. Durable Emerson pressurized valves are designed for steam applications and provide precise, reliable control, fast cycle times in vulcanizing presses, and tight shutoff. Our solutions increase process uptime through extended valve life and reduce commissioning time through factory presetting.
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In the finishing process, pneumatic cylinders provide precise and reliable motion control and positioning accuracy.