Cold vulcanizing tire repair kit


Vulcanizing Compound | Busted Knuckle Off Road

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FOR SLOW SPEED OFFROAD USE ONLY!!!

Got a hole in your tire?   Dont want to buy a new one??  BKOR TIRE VULCANIZING CAN SAVE YOU THOUSANDS OF DOLLARS!!  Each can has enough product to vulcanize 6-10 tires depending on hole size.  Our newest formula can be fast cured over night using a heat lamp/shop light or any other heat source.   We have repaired countless tires using this product and they are still holding strong!

Perfect for lawn mowers, wheel barrels, and other low-load low-speed applications!

IMPORTANT!!   THIS PRODUCT IS INTENDED FOR SLOW OFFROAD USE ONLY.  DO NOT USE THE PRODUCT ON THE ROAD.  DO NOT USE THE PRODUCT ON THE HIGHWAY.  DO NOT USE THIS PRODUCT AT SPEEDS HIGHER THAN 30MPH!  DO NOT REPAIR HOLES LARGER THAN 1.5" IN DIAMETER.  USE GOOD JUDGEMENT WHEN WORKING WITH THIS PRODUCT AND BE SAFE AT ALL TIMES!

 

DIRECTIONS FOR USE:

THIS PRODUCT IS FOR OFFROAD USE ONLY!  DO NOT USE ON VEHICLES THAT ARE TRAVELING AT SPEEDS ABOVE 30mph!  BUSTED KNUCKLE OFFROAD IS NOT LIABLE FOR TIRE FAILURE, SUBSIQUENT VEHICLE DAMAGES, OR PERSONAL HARM.  REPAIRS ABOVE 1” IN DIAMETER SHOULD NOT BE REPAIRED. 

THE TEMPERATURE GUIDELINES LISTED BELOW MUST BE FOLLOWED OR THE PRODUCT WILL NOT CURE AND WILL FAIL

RECOMMENDED STORAGE CONDITIONS: Store in a dark, moisture free environment, away from direct sunlight Protect from freezing.  If product is stored below 32° F (0° C), allow the container to warm up for at least 24 hours at 70° F minimum prior to use. Comply with all local, state, and federal regulations

 

CURE TIME / TEMPERATURE:

**PRODUCT WILL NOT CURE AT TEMPERATURES BELOW 60°F**

Substrate temperature and ambient temperature correspond to cure time and repair hardness.  As you increase temperature you reduce cure time and increase product hardness.  Through testing we have found that temperatures between 100deg and 130deg give the best balance for curing time and harness. 

 

DIRECTIONS

  1. Evaluate the tire injury. If the injury is within repairable limits, proceed.
  2. Take extra precaution to ensure the repair is made on a tire that is absolutely clean and free of mold releasing agents, grease, dirt, or any other contaminate before Tire must be dry. 
  3. Remove damaged cord and rubber using a skive, rasp, and TIRE grinding wheel. A grinding wheel specifically made for tire repair can be purchased from BustedKnuckleOffroad.com.  Round the edges of the injury.  Do not leave sharp edges.  Leave only solid, undamaged rubber at the sides of the opening.  Do not use a regular grinding wheel as the rubber will melt under the wheel and stop adhesion of the primer.
  4. Clean inside and outside of the tire around the injury at least 1” removing all dust and rubber from grinding.
  5. Spread a generous coat of Vulcanizing Cement over the prepared area, both inside and out. Primer must be dry to the touch before vulcanizing compound can be applied.
  6. Remove EQUAL parts of both A and B compounds. Reseal cans tightly. DO NOT INTERCHANGE CAN LIDS!
  7. Mix A and B compounds together until mixture obtains a uniform color and texture. If mixing with your hands, it is advised to use gloves.
  8. Spread mixture into a thin sheet (1/8”, 3mm) allowing solvents to evaporate for at least 30 minutes and air pockets to dissipate.
  9. Press compound mixture into prepared injury. Stitch and pack thoroughly. Avoid gaps and air pockets. It is necessary that the compound be used inside and outside of the tire to create a repair that “sandwiches” the injury.  Build the area 1/4” above and below the surface of the tire.
  10. Use a heat lamp or shop light to raise the temperature of the repair between 100deg and 130deg. Repairs should take between 12 and 18 hours to cure.  Once cured the tire can be returned to service. 

 

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Items returned to busted knuckle off-road will receive a minimum 20% restocking fee if the reason for return is based on the customers actions (examples: no longer need, changed mind).  Restocking fees are based on supplier fees and may vary. 

Items may be returned within 90 days of shipment is unused and in original packaging.  No items are able to be returned after 90 days from shipment.  Returns are not accepted for parts that have been used or the original packaging is missing or damaged.    

Shipping and freight costs are non-refundable.

Labor is non-refundable.  Custom built items are non-refundable.  

Warranty returns are void if the vehicle is used for racing or the damage is caused due to accidents or abuse. 

 

Cold Vulcanizing Fluid | Tube Repair Materials

Cold Vulcanizing Fluid | Tube Repair Materials | REMA TIP TOP

REMA TIP TOP/North America, Inc.

  • Tube Repair Materials
  • Tire Repair Materials
  • OTR Retread Products
  • Retread & Specialty Rubber Products
  • Temporary Repair Products
  • Chemical Products
  • Tire Mounting Lubricants
  • Equipment
  • Tire Service Cabinets and Kits
  • Shop Supplies
  • Air Products
  • Tire Valves & Hardware
  • Tire Balancing Products
  • TPMS

Cold Vulcanizing Fluid

Specifically designed for the vulcanization of tube patches, valve patches and rubber-based tube valve repair units.

Part No. Description Size Box/Qty
201 Cold Vulcanizing Fluid 25 g tube 1
202 Cold Vulcanizing Fluid 50 g tube 1
203-F Cold Vulcanizing Fluid ((flammable), with brush top 8 oz. can 10
204-F Cold Vulcanizing Fluid (flammable) 32 oz. can 10

Tools and materials for repairing tires and tubes

Sale of tools for repairing tires and tubes from a warehouse (St. Petersburg, Moscow, Chelyabinsk, Kazan) from the manufacturer, production at factories and deliveries.
Order price lists with prices for car service equipment in the car service equipment department.

  • Power tool.
  • Air tools.
  • Buffing tool.
  • Auxiliary tools and equipment.
  • Express tire repair supplies.
  • Tire and tube repair consumables.
  • Radial cold vulcanizing patches.
  • Radial patches for hot curing.
  • Diagonal cold vulcanizing patches.
  • Diagonal hot vulcanizing patches.
  • Documentation and process instructions.

Power tool.

art. no. 06 010

Hand extruder

For heating raw rubber and quickly filling the damage funnel when repairing and retreading oversized tires

Supply voltage
Rated power
Operating temperature
Capacity
Weight
Dimensions

~220 V
1300 W
80 C
16 kg/h.
5.6 kg
250x600x90 mm

art. no. 05 010

Fan heater

For drying damaged areas of tires during repairs

Supply voltage
Rated power
Operating temperature
Weight
Dimensions

~220 V
2x1000 W
80-90 C
8 kg
500x210x220 mm

art. no. 11 011

Heater

For heating raw rubber during the repair of car tires, belt conveyors and other rubber products

Supply voltage
Rated power
Operating temperature
Weight
Dimensions

~220 V
300 W
80 C
3.8 kg
200x570x40 mm

art. no. 11 011

Heater

For heating raw rubber during the repair of car tires, belt conveyors and other rubber products

Supply voltage
Rated power
Operating temperature
Weight
Dimensions

~220V
160 W
80 C
1.6 kg
200x270x40 mm

item no. *

Electric drill T-TEC

For burring the damage funnel

Supply voltage
Rated power
Weight

~220V
750W
2.7kg

item no. *

Reciprocating saw

For the treatment of damage to steel cord tires hot and heavy duty and CGSH

Supply voltage
Rated power
Weight

~220V
1000W
3.7kg

* These positions are agreed with the client depending on the size and models of tires to be repaired.

Air tools

art. no. 05 051

Pneumatic drill 1800 rpm

For burring the damage crater

art. no. 05 053

Pneumatic drill 24000 rpm

For working steel cord with abrasive tool

item no. *

Air hammer

To remove air and ensure a snug fit when installing patches on hot tires and TGSH

item no. *

Air gun

For tire inflation

art. no. 05 055

Pneumatic drill with attachments 22000 rpm.

For working steel cord with abrasive tool

* These positions are agreed with the client depending on the size and models of tires to be repaired.

Buffing tool

Burrs

For treatment of the damaged channel when installing fungi

Item no.

Designation

04 001

Burr F 3mm

04 002

Burr F 6mm

04 003

Burr F 8mm

04 003

Burr F 10mm

Cap cutters

For treating damage funnel

Item no.

Designation

04 008

Cap cutter F 30mm

04 009

Cap cutter F 25mm

04 010

Cap cutter F 20mm

04 011

Cap cutter F 15mm

04 012

Cap cutter F 10mm

Hole cutters

For repairing damage to steel cord oversized tires

Item no.

Designation

Hole cutter F 20mm

Hole cutter F 30mm

Brushes

For treating damage funnel

Item no.

Designation

Diameter
mm

Width
mm

04 340

Metal brush F 30mm

50

10

04 350

Cap cutter F 25mm

75

15

04 013

Cap cutter F 20mm

-

-

Abrasives

For processing steel cord

Item no.

Designation

Diameter
mm

Length
mm

04 400

Grinding cone

7

25

04 410

Grinding cone

18

32

04 420

Cutting disc

32

6

Buffing cones

For initial processing of rubber

Item no.

Designation

Diameter
mm

Length
mm

Grit

04 100

Buffing cone

25

102

18

04 105

Buffing cone

25

50

18

04 110

Buffing pin

6

65

36

Buffing rings

For initial processing of rubber

Item no.

Designation

Diameter
mm

Width
mm

Grit

04 150

Buffing ring

50

3

18

04 160

Buffing ring

50

5

18

04 170

Buffing ring

50

10

18

04 180

Buffing ring

50

19

18

Buffing wheels

For initial processing of rubber

Item no.

Designation

Diameter
mm

Width
mm

Grit

04 220

Buffing wheel

76

38

36

04 250

Buffing wheel

102

38

36

Buffing tool (white)

For rubber finishing

Item no.

Designation

Diameter
mm

Width
mm

Grit

04 300

Buffing wheel

65

25

36

04 310

Buffing ring

50

6

18

04 315

Buffing ring

50

10

18

04 320

Buffing ball

19

-

36

04 330

Buffing tool set (4 positions)

Sanding mandrel

For fixing the abrasive belt when finishing rubber

Item no.

Designation

Diameter
mm

Width
mm

05 003

Grinding mandrel g/a

50

40

05 004

Sanding mandrel l/a

50

20

Auxiliary tools and equipment

art. no. 06 004

Universal bead expander
For widening tire bead l/a, h/a, h/t

art. no. 06 003

Lever expander
For widening the tire bead

art. no. 02 003

Wheel support
For tire support on Minimaster and Universal vulcanizers

art. no. 03 001

Spiral awl
For treatment of the injury site for the installation of a flagellum

art. no. 03 001

Insertion awl
For installing flagellum

art. no. 04 022

Scraper
To prepare the surface for plaster

item no. 05 001

Smooth roller
For rolling the connecting rubber onto the plaster

art. no. 05 002

Toothed roller
For rolling green rubber and patches onto the tire

art. no. 06 001

Timer
For timing and monitoring

art. no. 02 000

Stand for vulcanizer
For installation of vulcanizers "Minimaster", "Universal", "Complex-1"

art. no. 02 002

Hoist
For installation of the Universal vulcanizer when repairing agricultural tires

art. no. 06 020

Tire lift
For oversized tires

Specifications:
Maximum tire weight
Maximum tire diameter
(when working with "Complex-3")
Maximum tire width
Weight
Dimensions


1000 kg
2500 mm
2200 mm
760 mm
190 kg
1220x1090x1930 mm

Express tire repair supplies

Flagella
Repair of the tread of tubeless tires without removal from the rim with damage up to 3mm

Item no.

Designation

Length
mm

Pack quantity
pcs.

Application

10 101

Flagella

150

50

l/a, g/a

10 111

Flagella

120

50

l/a, g/a

10 112

Flagella

80

50

l/a

10 114

Flagella

40

50

l/a

Fungus
Repair of tube and tubeless tires for minor damage on the treadmill

Item no.

Designation

Size
mm

Pack quantity
pcs.

Application

10 306

Fungus D6

6

40

l/a, g/a

10 308

Fungus D8

8

20

l/a, g/a

10 310

Fungus D10

10

18

g/a

Universal patches
Repair of tires with damage sizes from 3 mm to 8 mm without breaking the cords. With the help of a universal patch, the tightness of a tubeless tire is restored in places where it is impossible to repair with a flagellum, a special flagellum or a fungus (sidewall, shoulder, etc. )

Item no.

Designation

Size
mm

Pack quantity
pcs.

Application

10 003

PU 3

30

100

l/a, g/a

10 004

PU 4.5

45

100

l/a, g/a

10 006

PU 6

60

50

l/a, g/a

10 008

PU 8

80

50

g/a

Tire and tube repair consumables

art. no. 10 500

Brush Cleaner (1000 ml)
For cleaning brushes used for applying adhesives and vulcanizing agents

art. no. 10 600

Thermal mortar (1000g)
For repairing tires and tubes by hot vulcanization

art. no. 10 700

Universal Degreaser (1000 ml)
For chemical cleaning of the surface before roughing

art. no. 20 301...20 303

Raw rubber
For lining and filling damage funnel

art. no. 20 304

Cord rubber (3000g)
For quick filling of the damage crater by extrusion

art. no. 20 306

Cleaning rubber (1500g)
For cleaning the extruder channels after working with wet rubber

Radial cold vulcanizing patches

Used for repairing through damages with broken cord of radial tires of cars and trucks, agricultural, earthmoving and quarry equipment by cold vulcanizing.

The design feature of these patches is that they take the load on the entire area from the edge of the bead to the middle of the treadmill. A sufficiently long and at the same time thin patch slightly increases the rigidity of the side wall at the repair site, which has a positive effect on the quality and reliability of the repair of radial tires.

Radial patches are made of durable imported cord. These patches are prevulcanized except for a thin active blue layer. At the same time, patches of large sizes for the manufacturability of the installation and the exclusion of tire deformation at the repair site are made in a bombed form, i.e. their profile matches the tire profile. Such patches have no analogues not only in Russia but also abroad.

Install and select patches in accordance with the requirements of the technological instructions for tire repair and using the tables for selecting patches.

Radial hot vulcanizing patches

Used to repair through damages with broken cord of radial tires of cars and trucks, agricultural, earthmoving and quarry equipment by hot vulcanizing method .

The design feature of these patches is that they take the load on the entire area from the edge of the bead to the middle of the treadmill. A sufficiently long and at the same time thin patch slightly increases the rigidity of the side wall at the repair site, which has a positive effect on the quality and reliability of the repair of radial tires.

Radial patches are made of durable imported cord. These patches are prevulcanized, except for a black rubber adhesive layer of a given thickness, which allows the patch to be installed without additional duplication. In this case, patches of large sizes are made in a bombed form, i.e. their profile matches the tire profile. Such patches have no analogues not only in Russia but also abroad.

Install and select patches in accordance with the requirements of the technological instructions for tire repair and using the tables for selecting patches.

Cold Vulcanizing Bias Patches

Used for repairing through damages with broken cords of diagonal tires of cars and trucks, agricultural, earthmoving and quarry equipment by cold vulcanization.

Due to the special design of the diagonal patches, the widest and longest layers adhere to the tire carcass, which is crucial for a reliable tire repair. Bias patches are used to repair both viscose and nylon tire casings. In the design of diagonal patches for road construction tires, the direction of the cords is exactly matched to the angle of intersection of the carcass threads of the tires.

Diagonal patches, thanks to the use of imported cord, are very strong and at the same time flexible. These patches are prevulcanized except for a thin active blue layer. At the same time, patches of large sizes are made in a bombed form, that is, their profile corresponds to the profile of the tire. Such patches have no analogues not only in Russia but also abroad.

Install and select patches in accordance with the requirements of the technological instructions for tire repair and using the tables for selecting patches.

Hot Vulcanizing Bias Patches

Used for repairing through damages with broken cords of diagonal tires of cars and trucks, agricultural, earthmoving and quarry equipment by hot vulcanizing.

Due to the special design of the diagonal patches, the widest and longest layers adhere to the tire carcass, which is crucial for a reliable tire repair. Bias patches are used to repair both viscose and nylon tire casings. In the design of diagonal patches for road construction tires, the direction of the cords is exactly matched to the angle of intersection of the carcass threads of the tires.

Diagonal patches, thanks to the use of imported cord, are very strong and at the same time flexible. These patches are pre-cured, except for the adhesive layer of black rubber of a given thickness, which allows you to install the patch without additional duplication of interlayer rubber in the tire repair area. At the same time, patches of large sizes are made in a bombed form, that is, their profile corresponds to the profile of the tire. Such patches have no analogues not only in Russia but also abroad.

Install and select patches in accordance with the requirements of the technological instructions for tire repair and using the tables for selecting patches.

Documentation:

  • Catalog of materials, tools and equipment for professional tire and tube repair (PDF-7.7 Mb)
  • REPAIR MANUAL FOR ROAD AND OFF-ROAD TIRES (PDF-1,2Mb)
  • Device, designation, marking, materials of automobile tires. On the production of tires and tubes. Repair materials (PDF-350Kb)
  • Universal expander (PDF-110Kb)
  • Quick Repair Guide for D-3/D-6/D-8/D-10 Fungal Damage to Radial and Bias Tires (PDF-150Kb)
  • Quick Guide for Repairing Damage up to 3mm with Tubeless Tire Flagella (PDF-230Kb)
  • PD Diagonal Plaster Selection Chart (Jpg-700Kb)
  • Diagonal Patch Selection Table PR (Jpg-700Kb)

Types of patches for tires and features of their application

Few drivers manage to avoid cuts and other damage to tires on Russian roads. A similar nuisance is also familiar to owners of motorcycles, bicycles and other vehicles. Especially it adds trouble if it occurs directly on the way. It is for this reason that any driver should have at his disposal a set of special repair materials that allow you to restore up to 70% of car tires.

Fast and reliable repair of damage to the insulating layer as a result of collision with self-tapping screws, nails and other sharp objects can be carried out using plasters. They effectively eliminate through defects due to high strength and flexibility. There are several types of such products, which are selected depending on the degree and nature of the damage.

Universal patches

They are a vulcanized product equipped with a polymer backing. Such tire patches may be round, square, oval, hexagonal in shape. With their help, it will be possible to eliminate:

  • small holes;
  • cuts;
  • breaks.

The main condition for their use is to maintain the integrity of the cord.

A special adhesive and a cold vulcanization method are used to install this product. The multi-layer construction of the material makes it durable and flexible for variable load operation.

This type of consumables can be used not only by private vehicle owners, but also by tire shops. The popularity of universal patches is due to some of their obvious benefits:

  • simple repair technology;
  • no need for hot curing;
  • help create a rigid frame inside;
  • have sufficient thickness and elasticity;
  • come in a variety of shapes and configurations;
  • are characterized by low cost.

They can be used to repair minor damage, cuts, punctures that do not damage the cords.

Differentiation of plasters by vulcanization method

Patches can be vulcanized in one of the following ways: "cold" or "hot". In the first case, rubber bonding is carried out without the influence of high temperatures, so it is important to perform preliminary degreasing, remove various contaminants and clean the surface of the tires. During hot vulcanization under the influence of high temperature, a strong bond is created between the patch and the surface to be repaired, which reinforces the special stable adhesive. It follows from this that the material of the patch product must comply with the vulcanization method, otherwise the repair will be ineffective.

Hot vulcanizing

These tire patches provide reliable puncture closure due to the high adhesive power that develops when heated. They can be used to repair automobile, motorcycle, bicycle inner tubes and tires. By area, they are equipped with a special thin layer, which ensures a snug fit of the material to the tire. By following the installation rules, it will be possible to achieve a docking strength of more than 90%.

These products are durable and flexible. They are pre-vulcanized (with the exception of an adhesive layer of black rubber of a given thickness). Due to this, installation can take place without additional duplication using interlayer rubber at the site of the tire defect.

They are used to repair through damages accompanied by broken cords on the tires of the following equipment:

  • mining equipment;
  • loaders;
  • trucks;
  • agricultural vehicles;
  • wheeled tractors.

These products handle the load on the entire section of the tire - from the edge of the bead to the center of the treadmill. Having a sufficient length and at the same time a small thickness, they lead to a slight increase in the rigidity of the side wall at the site of damage. This improves the quality and reliability of tire repairs.

The vulcanization process takes several hours and involves the treatment of the defect site, the application of a plaster, followed by heating and cooling of the corresponding area.

For cold vulcanization

These patches, in various sizes, are used to repair punctures in tires and tubes:

  • cars, trucks;
  • motorcycles;
  • agricultural machinery.

Due to cold vulcanization, the material of the product adheres firmly to the working surface in the area of ​​the defect, so that the wheel can last a long time. The fixing of the patch occurs with the use of a special adhesive composition. They are pre-vulcanized (a thin adhesive layer is not vulcanized during production). Benefits of such products:

  • durability - after application, they last as long as the tire;
  • provide a reliable joint;
  • low temperature resistance;
  • lack of rigidity on the side of the tire;
  • strength and high flexibility.

Select them according to the type, tire size and damage. For installation, a special self-vulcanizing adhesive is used. The surface is pre-treated, covered with a buffer cleaner, a special glue is applied, and then a plaster. As a result, it is possible to achieve a very strong, stable molecular bond in a matter of minutes.

After cold vulcanization, the tire does not change its characteristics, in some cases it is not even necessary to balance the wheel. This procedure does not require any special equipment.

Differences in patches by tire type

Modern manufacturers offer radial and diagonal tires. The repair of punctures in radial and bias-ply tires is very different, for this reason it is important to use the right consumables.

Radial patches

The structural properties of this type of consumable are fully consistent with radial tires. Such products are designed to experience the load from the edge to the middle of the side track. They provide reliable, durable wheel service, regardless of the location of the damage. There are patches:

  • standard - can be used for restoration in any part of the wheel, they are made mainly of polyester threads laid in several layers;
  • multi-ply - allow you to repair tube, tubeless radial tires of various vehicles.

Radial plasters are produced on the basis of viscose or nylon cord, known for its strength and low stretch. Having a large length and small thickness, this type of product during operation eliminates the risk of an increase in the level of rigidity in the side part of the wheel wall and in the places of a breakthrough. At the same time, the quality and durability of the work performed are significantly increased.

Edges treated with an additional layer of rubber are resistant to cracking. The use of a square shape allows for efficient repair work on treadmills.

They can be vulcanized by cold and hot methods. In the first case, it is recommended to use a seaming roller, in the second case, a one-stage heat press technology. During hot vulcanization, the thermo-plaster is heated to 135°C using a pressure of at least 3 atm - this gives the adhesive layer a special strength.

Bias Patches

Helps eliminate defects in bias tyres. This type of consumable material can have a one-piece molded structure and consist of specially selected cord layers - they give the product strength, elasticity for operation in variable load mode.

Install them on the inside of the tire, providing high tightness. Suitable for working with damage in any part of the wheel. Can be used to repair tires of trucks, quarry equipment, cars.


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