How to hook up winch switch on atv


How to Install a UTV Winch

If you don’t have a UTV winch installed on your side-by-side, you need to do it before your next ride. Whether you’re stuck in a ditch, in the mud, or on a log, a good winch is your get out of jail free card. If you just don’t don’t know how to install a UTV winch, you’re in the right place.

We’re here to make that intimidating wiring seem easy and to walk you through the steps to get it done.

But before we get into all that, let’s cover the basics.

Choosing The Right UTV Winch to Install

The first step is always to pick the appropriate winch for the job. A 2500 lb. winch is an ideal ATV winch—small, affordable, and easy to use. A 3500 lb. winch works great on ATVs and most small UTVs. However, these winches might start to bog down if you’re buried in deep mud, climbing over rocks, or running a larger vehicle like a four-seater.

If you’ve got a big machine sporting some extra accessories, you’ll probably be better served by a 4500 lb. or 6000 lb. winch. The added weight of bigger tires and hefty suspension mods will pretty much guarantee you’ll need at least a 4500 lb. winch. And if you plan on hauling your buddies when they break down, you might as well get a 6000 lb. winch just to be sure.

A 12,000 lb. winch is for the biggest of the big. Most people don’t need a winch this size. For those that do—you know who you are.

CHOOSING THE RIGHT WINCH MOUNT

Okay, so now that you’ve figured out which winch to get, you need to get it mounted. You can’t finish your UTV winch install without a winch mount plate or a winch-ready bumper.

You can easily find either on the SuperATV website by selecting Winch & Winch Mounts or Bumpers from the category options, and then filtering based on your specific needs. Just note that bumpers that are winch ready will be called “Winch Ready” bumpers. If it doesn’t say “Winch Ready,” you can’t mount a bumper to it!

If you’re in the market for a bumper along with a winch, a bumper with a built-in winch mounting plate is exactly what you need. Mounting a winch to it is a breeze and the free spool knob is usually more accessible than if it were mounted inside your chassis with a winch mounting plate—handy for when you’re buried in mud.

If you decide to go with a winch mounting plate, just make sure it’s compatible with the winch you need by checking the bolt pattern. SuperATV’s 2500 lb. and 3500 lb. winches both have a 3.0” x 4.87” bolt pattern (76mm x 124mm.), and the 4500 lb. and 6000 lb. winches both have a 3.0” x 6.6” bolt pattern (76mm x 168mm).

How to Install a Winch and Winch Mount on a Polaris Ranger Full-Size

Let’s walk through the steps to install a winch and mount. These steps will be identical whether you’re installing a SuperATV Mount on a Ranger XP 1000, Ranger XP 900, or Ranger XP 570. These are the most common vehicles people mount a winch to.

Here’s how to install a SuperATV Winch and Winch Mount on Full-Size Polaris Ranger.

  1. Remove the bumper from the machine. For 2018 Ranger XP 1000 models, the stock plow catch must also be removed.
  2. Mount the SuperATV winch to the winch mounting plate and finger tighten the four M8 x 25mm bolts included with your winch. Once you’re sure of the winch’s orientation and fit, tighten the bolts down.
  3. Take the winch assembly and bracket and mount it on the Ranger using the four M10 x 20mm bolts provided. Loosely tighten at first so that you can make sure everything is aligned. The Nylock nuts that came with your mount are paired with the lower two M10 x 20mm bolts. Tighten all four bolts to snug.

You’re done with the easy part of your UTV winch install! All that’s left is the wiring.

How to Wire a Black Ops Winch

Now that you have the winch plate mounted and tightened up, it is time to wire the winch. Follow the diagram below to make sure you’ve got it right. If you swap the positive and negative wires, the winch will spool out when you press “in” and spool in when you press “out. ” It’s not the end of the world, but it’s still nice to get it right the first time.

Our solenoid is color coded to make wiring as easy as possible. Following this diagram will tell you where everything goes and following the steps below will give you more details. Keep in mind that an in-line fuse is not needed or recommended for our winches.
Photo by SuperATV

Here are step-by-step instructions for installing your winch on a Full-Size Polaris Ranger.

  1. Mount the solenoid in an easy-to-access location. We recommend somewhere under your UTV’s hood. This will give you easy access to your Ranger’s busbar.
  2. Connect the red wire to the red terminal on the solenoid and run it to the hot terminal on the bus bar.
  3. Connect the black wire to the black terminal on the solenoid and run it to the ground terminal on the busbar.
  4. Connect the yellow wire from the winch to the yellow post on the solenoid and the blue wire from the winch to the blue post. Make sure to tighten all of the connections, but do not overtighten.
  5. Connect the male end of the rocker switch to the female plug coming from the solenoid. Make sure to tighten the connectors by using the cap screw on the metal ends.
  6. Locate your UTV’s 12V key on the power source. This should be in the busbar under the hood. Using the provided connectors and wire, connect the red 12V switch wire to the UTV’s keyed power source.
  7. Mount the rocker switch in your dash.
  8. Install the fairlead. This allows your synthetic rope to spool in and out without fraying and it cleans debris off the line. Models like the Ranger XP 1000, 900, and 570 require the fairlead to be mounted to the bumper. Other models may mount directly to the mounting plate or elsewhere.
  9. Run the the rope through the fairlead and attach the clevis hook and baffle ring.

After you’ve finished installing everything, you can reattach any trim and/or bumper parts.

If you’re looking for even more precise winch installation instructions, check out our full-length UTV winch install video.

Congratulations! Your winch is now installed and you’re ready to get dirty!

How to Install a Winch on an ATV? (Step By Step Guide)

Winch Guide

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Installing a winch on an ATV is just as easy as installing it on any other rig. You will have to do certain modifications to custom fit that winch on your ATV, and this article will touch upon those specific points to make your installation a breeze.

Step By Step Guide to Installing a Winch on an ATV

The first thing to remember about winch installation in an ATV is that they do not come designed to incorporate the winch in their build, be it the frame or the bumper. If you have a winch ready bumper, then installation would be

You will find yourself removing quite a bit of the ATV outer chassis to mount the winch.

Before Installation

You will have to find the precise mounting plate for your winch, as well as a durable bumper that will be compatible with the winch.

A couple of tools you will require to work around with are –

  • Safety Glasses
  • Test Light
  • Rivet Removal Tool
  • Voltage Meter
  • Drill Machine
  • Screwdrivers
  • Ratchet
  • Wrench

Quick Navigation:

Mounting Winch Plate – Wiring Handlebar Switch – Wiring Solenoid

Tidying up the Front

Before installing the winch, read through the instruction manual that came with the winch to ensure you do not miss out on anything crucial.

Remove the protector plate from the front bumper by unscrewing the bolts using the drill machine and do the same with the plastic cover that fits just behind the plate.

The cordless drill machine from black & decker comes with 30 piece accessories designed for most common home needs.

Mounting Bracket, Cable & Fairlead

Depending on the type of winch you are installing in ATV, the bracket’s mounting can be done before you install the winch or alongside, by fitting them together. Follow the mounting plate and winch installation instructions from your manual.

Installing Winch Mounting Plate

A winch mounting plate attaches your winch to the mounting bracket and to the front bumper of your ATV. They are designed to withstand the tension of pulling your ATVs out.

You will need to have a specific winch mount that holds the winch without any hassles. Most winches include a winch mount that may or may not fit all vehicles.

In case not having a winch mount, purchase the winch mounting plate separately that will fit inside your ATV. Here are some of the universal mounting plates that can fit most ATVs.

Mounting Plate For:

  • 2000 lb. to 3000 lb. ATV winches
  • 3500 lbs to 4500 lb. ATV winches

Once you have the exact mounting plate, attach the winch to the mounting plate using the bolts then attach it to your vehicle front.

Winch Cable

Most winches come with the pre-spooled cable on the winch drum. In case your winch is not pre-spooled or you want to replace the existing cable on the winch, find out the six different ways on how to attach cable to winch drum depending upon the type of winch you have.

Installing Hawse or Roller
Fairlead

A Fairlead helps prevent the line from being tangles and coming off the spool in the winch. It keeps the winch line running smoothly. A steel cable comes with a roller fairlead whereas the synthetic rope comes with a hawse fairlead.

Once the winch with the mounting plate is installed on your ATV, then you have to attach the fairlead to the mounting plate using the given bolts.

If you have a hook at the end of the cable or rope make sure to pass it through the fairlead before attaching it.

Handlebar & Remote Control Switch

Refer to your instructions manual on wiring up your handlebar and remote controller.

Note: During the wiring process, always disconnect the negative terminal of the battery to prevent current flow that can avoid a short circuit.

Installing Handlebar Switch

To install the handlebar switch, find the proper spot to place your rocker switch on ATV. Using the given clamps, position the switch in a convenient place and mount them with bolts & screws.

Wiring Handlebar Switch

The handlebar switch is connected to the solenoid and to the power source.

Power Source Connection: Red wire comes from the handlebar or rocker switch has to be connected to the power source of ATV. Find out which wire is supplying the 12v of power from the wiring harness using the help of a test light or a voltmeter.

After making sure it is the right wire you are looking for, use a snap wire connector to combine the handlebar wire to the power source.

The quick snap wire connector helps to connect the wires without stripping or use of solder. You can just insert the wires and squeezing them together with pliers to make fast and secure connections.

Winch Connection: While the green and black wire should be connected to the controller or solenoid box. Green to the left side and the black to the right side of the terminal.

The backlit digital LCD circuit tester from Jastind comes with a 140-inch extended spring wire for ease of circuit testing. The multimeter from AstroAi comes with a backlit LCD display and multi-functional features for troubleshooting various problems.

Wiring and Installation of the Solenoid Box

Ensure you place the Solenoid box in a spot that remains dry and out of the general reach of moving parts of the ATV. Hook up the other set of wires from the Handle-bar switch to the Solenoid box so you can use the winch even if your ATV is switched off.

If you want to connect the wired remote control, now is the time to draw up the cables together with all the other wires and cables being installed.

Wire the Solenoid to the winch by following the color-coded cables as given in the instruction manual. The Black cable connects to the Black terminal on the Solenoid box, and the Red cable connects to the Red terminal on the Solenoid box; similarly for the winch.

Installing the Circuit Breaker

The Circuit breaker is connected to the Red cable and attached to the Red cable coming from the Solenoid box.

After this step, start the engine and test the winch for operation. Turn the power off and try hitting the Handle-bar ignition again. If the winch starts again, you will have to check the switch’s connections to the ignition box and set them upright.

Tucking up the Wires

Ensure the Solenoid box is fits snugly and safe, close to the battery. Bundle up all the cables and wires and tuck them in, making sure they do not contact any sharp edges or moving parts since that can lead to faster wearing of the cables.

A little improvisation goes a long way, even when installing a winch in an ATV. But be sure to adhere to the manual if you have any doubts about the steps suggested here. Remember that all ATV’s are different, and also the winches that can be mounted on them. Some of the steps may differ from model to model, but the basic gist of Installing a winch to an ATV remains the same.

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ATV winch installation - diagram and rules of use

ATV winch is a traction equipment that will become a faithful assistant in the fight against problematic terrain. With its help, it will not be difficult to pull the ATV from the swamp, pit, ravines. The winch is quite light and reliable, does not require significant maintenance, and the presence of a powerful battery-powered electric motor will make the operation of the mechanism easier and more convenient. However, before starting operation, you should know how to install a winch on an ATV:

  • First - remove the protection from the ATV and raise it with a jack. Then, we install a platform for the winch on the front bumper of the unit.
  • We fix the platform to the frame with bolts of various sizes and clamps (included).
  • We stretch the nuts through the holes one by one, while avoiding distortions.
  • Finishing the installation of the winch on the site and fixing it with brackets and bolts.

Electrical box wiring diagram

Connect the electrical box with extreme care. In no case should you start wiring with the battery terminals on. In order to avoid current loss and short circuit, it is recommended to shorten the wires after laying and hide the cables in the corrugation. Also, you should adhere to the correct connection, which is indicated below in the diagram.

How to properly use the ATV winch

After successfully installing the electric winch, it should be thoroughly tested. In order for the mechanism to serve for a long time and effectively, the following safety rules must be observed:

  1. Wear special equipment. As a rule, the traction mechanism is equipped with a steel cable, which must be unwound so that at least 5 turns remain on the drum. Also, do not allow any clothes or hair to get into the winch drum.
  2. Operate the equipment only when the battery is on.
  3. To pull out the ATV quickly and safely, you need an anchor - a fixed object (tree, stone), which should be only in front of the winch. nine0010
  4. It is strongly recommended that you use rustproofing tape, staples and blocks when attaching the anchor.
  5. When operating the winch, it is necessary to take breaks of several minutes to restore the engine's strength.
  6. It is necessary to monitor the speed and uniformity of the winding of the cable.
  7. Carefully follow all the safety rules that are specified in the device passport.
  8. Use a cable absorber that will take all the shock if it breaks, thereby protecting surrounding personnel and the vehicle from damage. nine0010
  9. Before using the equipment, it should be noted that all its parts are in good condition, do not have mechanical damage and breaks.
  10. Without fail, it is necessary to clean the structure from dirt, dry and oil after use.

Installing a winch on a ATV is a process that requires attention and certain skills. Therefore, the experts of the online store Winch UA recommend not to install the winch on your own, but to contact a specialized service. However, if you still want to install it yourself, be sure to follow the instructions provided in the device passport. nine0003

Using ATV winch - CFMOTO

Most ATVs have a winch in the front as standard. If there is no winch, you can buy it and install it yourself.

Below we will tell you how to use it correctly and how to choose it if you need to buy a new one.

Why do you need a winch, and can you do without it

The winch helps:

  • to pull out an ATV stuck in water, mud or a deep hole; nine0010
  • Raise the front of the ATV to provide first aid after drowning.

In principle, it is possible to do without a winch, but only if you are going to ride on dry and proven routes, and you definitely will not be tempted to go beyond them. In any other case - if you are not afraid of fords, mud, steep slopes, forests - a winch is a must.

How the winch works

Structurally, it is a drum on which a cable with a hook at the end is wound. On the sides of the drum are an electric drive and a gearbox to reduce the number of revolutions so that the drum spins slowly. The drive is connected to the battery of the ATV itself, and is powered by it, even if the engine is turned off. Usually, on winches, the cable is unwound in two ways: either manually or by the same electric drive. nine0003

The whole structure is mounted on a special platform, which is usually located on the front bumper of the ATV.

How to choose a winch for your ATV

Before buying a winch, check if your ATV has a prepared platform for mounting it - some models do not have it as standard. If not, you first need to buy and install a platform, and then attach the winch itself to it.

Please note:

  1. Pulling force. The main characteristic of the winch: indicates what kind of load it can pull out. You need to calculate using the formula the weight of the ATV x 2-2.5 . It is better to multiply the weight by 2.5 so that there is more stock. It is indicated in pounds (lb), but in Russian-speaking stores they usually write and translate into kilograms. And if they don’t write, you can call and clarify, or simply convert pounds to kilograms online.
  2. Rope length. Cables are produced in lengths from 5 to 15 m. The longer the cable, the easier it will be to reach the fulcrum. But keep in mind that the winch pulls the first coil of the cable most powerfully. That is, if you unwind all 15 m and hook them to a tree at a distance of 3 m from the ATV, the winch will not pull at full tractive effort, but weaker. Therefore, you can take a cable of medium length, but just in case, carry an “extension” with you: a chain with a hook. nine0010
  3. Control method. The winch is controlled either from a switch, which is usually mounted on the steering wheel, or from a remote control. The switch on the handlebar is less convenient, because you need to be on the ATV (which can be buried in mud or submerged in water) to turn the winch on and off - so it's better to take a more expensive remote control.
  4. Rope material. Metal or synthetic. Metal is cheaper, but heavier, not elastic, it is more difficult to work with it (gloves are needed, you can get hurt), and if damaged, you cannot repair it. Synthetic (sometimes called Kevlar) is more expensive, it needs to be looked after, but it is easier to work with, it weighs less, and if the cable breaks, it can be tied in place. nine0010
  5. Drum width. The drum can be narrow (for ATVs) or wide (for UTVs). If in doubt, you can ask the manager if the selected winch is suitable for your ATV. Winches with a force of 4000 lb are available in both narrow and wide drums. With a force of 4500 lb - wide, with a force of 3500 lb or less - narrow.

How to winch out the ATV

  1. Realize that you are stuck and you have to pull out the ATV? If possible, do not turn off the engine. The winch will run on battery power, but its supply is not infinite. nine0010
  2. Keep your gloves on (or put them on if you've ridden without them). A cable, especially a metal one, can easily damage the skin.
  3. Find a suitable support. Most often, the cable is attached to a tree, but another ATV or car will do.
  4. Unwind the rope. It's best to do it manually to save battery power.
  5. Attach yourself to the support: tie the cable around the tree, and put the hook on the cable.
  6. Engage the winch drive and wind up the rope until tight. nine0010
  7. Ideally, get behind the wheel (or put another person). When the winch winds up and pulls the ATV, you need to turn the steering wheel left and right - perhaps the wheels will find solid support, and the process will go easier. And if the ATV is running, when pulling out, you can also give in to gas.
  8. Rewind the winch slowly and intermittently until the ATV can drive under its own power.

How to install a winch on an ATV

Did you check if you have a playground? Have you already chosen and bought a winch?

Now it needs to be installed:

  1. We fix the winch to the site. The process itself is simple: everything rests on bolts and brackets. Important: the winch should stand without distortions, so we tighten the nuts in turn.
  2. Attach roller lips to the platform.
  3. We connect the winch electric drive to the battery. Cables for connection are usually included, as well as a wiring diagram. To connect, you will have to partially disassemble the lining. nine0010
  4. We connect the control panel and mount it on the steering wheel of the ATV.

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