How to take apart an atv cv joint


Change Out An ATV Axle; Removal And Installation Steps – AtvHelper

Changing out an ATV axle is a pretty routine job. All ATVs will need this done at some point in its life. With the rough terrain most riders take their quads on, there’s bound to be a bent axle problem sooner or later.

Sometimes you need to change the axle out because it got bent, sometimes people want to get a longer axle installed to widen the stance of their quad. Either way, the process is the same.

These steps are universal for any ATV cv joint axle change, but each quad is a little different. If you’re ever in doubt about one of the steps, it’s best to check your users manual. But first, lets go over the warning signs that your axle is actually bad and needs replacement.

How To Tell If Your ATV Axle Is Bad

The first thing to watch out for is a clicking or popping noise that you can hear while riding. This noise is most likely heard during tight corners or taking tight turns. This is a fairly common noise to hear if your cv joint axle is wearing out and needs to be replaced.

Physically get done and look at the axle itself. If it looks bent or dinged up enough that you can see a curve in the axle, it probably needs to be replaced. Check the boots and cv joints for wear or breaks as well.

If you feel a vibration or shaking when riding, it could be your axle is bent. There are a number of other issues that would cause a shaky feeling though. If a shaking or wobbling while riding is your only warning sign and the axle doesn’t look bent, I would check out my Common Reasons An ATV Will Shake article before swapping out the axle.

Now lets look at the tools you need and the steps to take to change out your ATV axle.

Tools Needed

  • Sturdy Jack Or Jack Stands
  • Needle Nose Pliers
  • Socket Wrench Set
  • Rubber Hammer

You will also want to wear safety glasses and gloves when working on your ATV. You may need a new cotter pin for the axle castle nut and penetrating oil and cleaner if the axle is stuck on there.

Steps To Replace An ATV Axle

1. Lift The ATV

Lift the quad off the ground and place on jack stands or something very sturdy. You will be pulling on the lifted machine in later steps and don’t want it to tip.

2. Remove The Wheel

Get the lug nuts off and remove the wheel. It is easier to loosen the lug nuts before jacking up the quad. You can put the lug nuts back on the hub after the wheel is off if you’re worried about loosing them.

3. Remove Castle Nut On Axle

You might have a plastic cap covering the castle nut that you will need to remove first. Take the cotter pin out of the castle nut and remove the castle nut. It’s ok if you have some one hold the brake down to prevent the axle from rotating while you take off the castle nut.

4. Remove Brake Caliper

The brake caliper is usually held on by two bolts, remove those and pull the caliper off the rotor. You don’t need to take the caliper apart any further than this. Simply zip tie it up out of the way and avoid letting it hang or putting strain on the brake line.

5. Remove The Hub

This is a good stage to check if you need to replace your wheel hub bearings. You will need to remove all the same parts and get to this point to do that job anyway, so why not if it needs it do it now.

If you try to rotate the hub bearing assembly and notice it wobbles or is grinding, check out my ATV Wheel Hub Bearing Replacement article to get more info about that. Now remove the hub.

6. Remove The Bottom Shock Bolt

This will allow you to move the A-Arms when you get to that step. Just remove the cotter pin if you have one and remove the bolt holding on the bottom of the shock. This is only required if you need to remove the bottom A-Arm bolt to move it out of the way, usually only need on front axle changes if you have to remove the tie rod ends from the steering knuckle.

7. Remove A-Arm Bolt And Tie Rod End

To remove the bottom A-Arm bolt, simply take out the cotter pin if you have one and remove the nut holding it in place. You need to pull the bottom ball joint out of the steering knuckle in order to get the axle out.

To remove the steering tie rod end the same steps apply. Remove the cotter pin if there is one and remove the bolt. You may not need to do this step depending on your machine, and this is also only required on a front axle change.

The main goal here is to get the steering knuckle or rear knuckle off the axle.

8. Remove Axle

To remove the axle from the differential you will need to play with it a bit. A lot of times these axles can stuck on there and you may need to use some penetrating oil to make it easier.

Just give it a swift quick jerk on the axle to pull it out. This step is easiest done when you lower the bottom A-Arm and raise the top A-Arm and steering knuckle out of the way. Now it’s time to install the new axle.

9. Install New Axle

Get the new axle and line up the splines with the differential before pushing the new axle into place. It’s a good idea to grease up the splines on the the new axles before installing. Anti-seize grease will work just as well.

You may need to hit the end of the axle with a rubber hammer a couple times to get it seated in all the way properly. You should hear and feel it click into place nicely. You can give it a little tug to make sure it seated the right way.

10. Reassemble

This step is pretty straight forward, you want reinstall everything in the reverse order you took it apart. Get the steering knuckle or rear knuckle back on the axle, bolt the tie rod ends and A-Arms back together, and bolt put the lower shock bolt back on.

Now put the hub back on with the washer if there was one and the castle nut with a new cotter pin. Put the wheel back on and take the machine off the jack or jack stands.

11. Do An Alignment

With any maintenance efforts that involve removing the tie rod ends or anything to do with the steering, it’s a good idea to do an alignment afterwards. Especially if you were installing a longer axle to widen the stance of your ATV.

An alignment may not so crucial if you really only ride at lower speeds, but not getting one done can cause your tires to wear unevenly and cause extra wear to other parts of your machine.

To do an ATV alignment check out my How To Do An ATV Alignment article for the step by step process on how to get it done the right way.

That’s it! Those are the steps to replace the axle on your ATV. If you don’t know where to start the search for the replacement axle, I would try your local ATV parts store or Look At ATV Axles on Amazon. You can usually find the parts cheaper online, just make sure you get the right part for your make and model.

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Sixity How To: ATV Axle Replacement

Most ATV riders will at some point need to replace their machine’s axles. This how-to guide is intended to show you that this repair can be done as a DIY project, saving you professional labor costs and even enhancing your overall ATV experience.

The steps we provide below are general in nature and are not meant to replace the instructions found in your OEM owner’s manual. Different brands may have different torque specifications and axle mounting configurations. When in doubt, follow the OEM instructions.

Please read these instructions thoroughly prior to working on your vehicle to prevent damage and/or injury from occurring. These axles come with a sure-lock mechanism designed into the inner joint which requires special handling in order to be properly removed and installed into the casing.

If all goes well, this procedure should take an hour start to finish, even if it’s your first experience.

Caution

Do not use any form of mechanical force when removing the inner joint from the gearbox or damage may occur. We recommend that sure-grip work gloves be worn while working on your vehicle.

Things You'll Need

  • A reliable jack and safety blocks
  • Torque wrench
  • Needle nose pliers
  • Socket wrench set
  • Rubber mallet
  • A cotter pin (if not provided)
  • Contact cleaner, rags
  • Safety glasses and sure-grip gloves
  • Copy of your OEM Service Manual
  • Penetrating oil (if old axle is stuck)

Front Axle Removal & InstallationRear Axle Removal & Installation


Front Axle Removal

  1. Place your ATV into park. Raise your machine so that the wheels are off the ground with a jack. Make sure you have a reliable jack that can take the sideways pull required to remove the axle. Use wheel blocks to secure the ATV.
  2. Remove the lug nuts and pull the wheel off.
  3. Place the lug nuts back on the hub and lightly tighten.
  4. Some hubs have a plastic cap covering the axle nut, also called a castle nut or castellated nut. Remove the cap. Then use needle nose pliers to remove the cotter pin on the axle nut securing the hub. To remove the axle nut, you may need to have someone press and hold the brake to provide the resistance you need. Use a socket wrench (typically 27 mm) to loosen the nut. Remove any washers as well.
  5. Remove the brake caliper by removing the fasteners. It is not necessary to disconnect the brake hose from the caliper. Take note of the way the brake line is routed so you can put it back together in the same way. If you’d like, secure it with a zip tie out of the way.
  6. Remove the hub.
  7. This step is to free up the axle from its attachments. To do this, remove the steering’s tie rod end (if applicable) from the spindle. Remove the upper steering knuckle joint from the bearing carrier to free the lower carrier assembly. Swing the carrier assembly down and back, carefully working the axle from the spindle. Since models vary, consult your service manual for their recommendations. Note: Depending on the make and model of your ATV (and the extreme angle of the axle), you may prefer instead to remove the upper sway link connection and lower shock mounting bolt to move the shock up out of the way and swing the carrier assembly up rather than down to gain enough clearance to free the axle. Or you may choose to remove both the upper and lower ball joints, along with the tie rod end to remove the knuckle completely.
  8. Once the axle is free, it’s time to pull out the axle from the housing. First, make sure you’re pulling at a straight angle. Also, ensure your ATV is secure and will not fall off the jack. Holding onto the axle shaft, give it a few swift tugs, and it should come free. You may need to push in first. There’s a snap ring holding the axle into place, so it could take a little force to remove the axle.
  9. If the axle is stuck, try spraying the area at the casing with penetrating lubricant and wait a few minutes before trying again. Be careful not to damage the casing.
  10. Once the axle is removed, clean up the seal face on the casing. Spray contact cleaner around the outside. Be sure not to get any contact cleaner inside. Wipe clean with a rag.
  11. Carefully compare the axle you have removed with the new axle to make sure they are the same.

Front Axle Installation

  1. Reverse the directions above for installing the new axle. Put some grease or anti-seize on the inner splines. Then, insert the axle into the casing, lining up the splines.
  2. It might take a couple hits of a rubber mallet on the end to drive the axle into place. You’ll know it’s in position when you hear and feel it click. Give the axle a slight tug to make sure the clip is locked into place.
  3. Now that the inner joint is in place, thread the outer joint through the hub the same way you took it apart. Optional: This is a good time to clean the knuckle/spindle at the wheel bearing with some contact cleaner to inspect your ATV components for wear and tear.
  4. Lift up on the axle and the lower carrier assembly to fit the knuckle back on the upper arm, refastening the steering knuckle joint in place. Use a jack underneath the carrier assembly to make refastening easier. Reconnect the tie rod end to the knuckle. If applicable, reconnect the shock to the upper A-arm, along with the sway bar link. Since models may vary, consult your service manual for their recommendations.
  5. Reinstall the hub onto the knuckle. You may need to pull on the axle to line up the outer splines with the hub. Reinstall the brake caliper onto the rotor and thread in the new fasteners.
  6. Install the washer onto the hub followed by the castle axle nut and tighten. Have someone hold the brakes down to tighten the nut if needed.
  7. Insert a new cotter pin in the new castle nut, securing the hub. Install the plastic cover if there is one.
  8. Reinstall the tire, and secure with lug nuts. Ensure everything is clear before you lower the ATV to the ground.
  9. Your Sixity Axle is now installed – enjoy!

We encourage you to use caution on your first ride to ensure your axle has been properly installed. Happy riding!


Rear Axle Removal

  1. Place your ATV into park. Raise your machine so that the wheels are off the ground with a jack. Make sure you have a reliable jack that can take the sideways pull required to remove the axle. Use wheel blocks to secure the ATV.
  2. Remove the lug nuts and pull the wheel off.
  3. Place the lug nuts back on the hub and lightly tighten.
  4. Some hubs have a plastic cap covering the axle nut, also called a castle nut or castellated nut. Remove the cap. Then use needle nose pliers to remove the cotter pin on the axle nut securing the hub. To remove the axle nut, you may need to have someone press and hold the brake to provide the resistance you need. Use a socket wrench (typically 27 mm) to loosen the nut. Remove any washers as well.
  5. Remove the brake caliper by removing the fasteners. It is not necessary to disconnect the brake hose from the caliper. Take note of the way the brake line is routed so you can put it back together in the same way. If you’d like, secure it with a zip tie out of the way.
  6. Remove the hub.
  7. Just like the front axle removal, this step is to help you free the axle from the trailing arm. Since models vary, consult your service manual for their recommendations. If applicable, remove the toe link, followed by the upper and lower radius rods at the trailing arm. Support the trailing arm on small jack stand. Let the upper and lower radius rods down. Move the trailing arm away from the vehicle, working the axle free. You may need to remove the lower shock bolt to allow the trailing arm to move out far enough.
  8. Once the axle is free, it’s time to pull out the axle from the housing. First, make sure you’re pulling at a straight angle. Also, ensure your ATV is secure and will not fall off the jack. Holding onto the axle shaft, give it a few swift tugs, and it should come free. You may need to push in first. There’s a snap ring holding the axle into place, so it could take a little force to remove the axle.
  9. If the axle is stuck, try spraying the area at the casing with penetrating lubricant and wait a few minutes before trying again. Be careful not to damage the casing.
  10. Once the axle is removed, clean up the seal face on the casing. Spray contact cleaner around the outside. Be sure not to get any contact cleaner inside. Wipe clean with a rag.
  11. Carefully compare the axle you have removed with the new axle to make sure they are the same.

Rear Axle Installation

  1. Reverse the directions above for installing the new axle. Put some grease or anti-seize on the inner splines. Then, insert the axle into the casing, lining up the splines.
  2. It might take a couple hits of a rubber mallet on the end to drive the axle into place. You’ll know it’s in position when you hear and feel it click. Give the axle a slight tug to make sure the clip is locked into place.
  3. Now that the inner joint is in place, thread the outer joint through the hub the same way you took it apart. Optional: This is a good time to clean the knuckle/spindle at the wheel bearing with some contact cleaner to inspect your ATV components for wear and tear.
  4. Pull the trailing arm out and then slide the axle back into position. Slide the lower radius rod into the hub, followed by the upper radius rod. Install the radius rod bolts. Lastly, install the toe rod if applicable. Tighten all fasteners.
  5. Reinstall the hub onto the knuckle. You may need to pull on the axle to line up the outer splines with the hub. Reinstall the brake caliper onto the rotor and thread in the new fasteners.
  6. Install the washer onto the hub followed by the castle axle nut and tighten. Have someone hold the brakes down to tighten the nut if needed.
  7. Insert a new cotter pin in the new castle nut, securing the hub. Install the plastic cover if there is one.
  8. Reinstall the tire, and secure with lug nuts. Ensure everything is clear before you lower the ATV to the ground.
  9. Your Sixity Axle is now installed – enjoy!

We encourage you to use caution on your first ride to ensure your axle has been properly installed. Happy riding!


Disclaimer

Our axles are designed and intended for use as OE-replacement axles only. These axles are not warranted if installed improperly, a modification has been made to include a lift kit, the installation of over-sized tires, or if racing or performance enhancements are made to the engine other than the OE design. Read our full warranty policy here.

- End of Procedure -

Return to all Repair & Install Guides

Most ATV riders will at some point need to replace their machine’s axles. This how-to guide is intended to show you that this repair can be done as a DIY project, saving you professional labor costs and even enhancing your overall ATV experience.

The steps we provide below are general in nature and are not meant to replace the instructions found in your OEM owner’s manual. Different brands may have different torque specifications and axle mounting configurations. When in doubt, follow the OEM instructions.

Please read these instructions thoroughly prior to working on your vehicle to prevent damage and/or injury from occurring. These axles come with a sure-lock mechanism designed into the inner joint which requires special handling in order to be properly removed and installed into the casing.

If all goes well, this procedure should take an hour start to finish, even if it’s your first experience.

Caution

Do not use any form of mechanical force when removing the inner joint from the gearbox or damage may occur. We recommend that sure-grip work gloves be worn while working on your vehicle.

Things You'll Need

  • A reliable jack and safety blocks
  • Torque wrench
  • Needle nose pliers
  • Socket wrench set
  • Rubber mallet
  • A cotter pin (if not provided)
  • Contact cleaner, rags
  • Safety glasses and sure-grip gloves
  • Copy of your OEM Service Manual
  • Penetrating oil (if old axle is stuck)

Front Axle Removal & InstallationRear Axle Removal & Installation


Front Axle Removal

  1. Place your ATV into park. Raise your machine so that the wheels are off the ground with a jack. Make sure you have a reliable jack that can take the sideways pull required to remove the axle. Use wheel blocks to secure the ATV.
  2. Remove the lug nuts and pull the wheel off.
  3. Place the lug nuts back on the hub and lightly tighten.
  4. Some hubs have a plastic cap covering the axle nut, also called a castle nut or castellated nut. Remove the cap. Then use needle nose pliers to remove the cotter pin on the axle nut securing the hub. To remove the axle nut, you may need to have someone press and hold the brake to provide the resistance you need. Use a socket wrench (typically 27 mm) to loosen the nut. Remove any washers as well.
  5. Remove the brake caliper by removing the fasteners. It is not necessary to disconnect the brake hose from the caliper. Take note of the way the brake line is routed so you can put it back together in the same way. If you’d like, secure it with a zip tie out of the way.
  6. Remove the hub.
  7. This step is to free up the axle from its attachments. To do this, remove the steering’s tie rod end (if applicable) from the spindle. Remove the upper steering knuckle joint from the bearing carrier to free the lower carrier assembly. Swing the carrier assembly down and back, carefully working the axle from the spindle. Since models vary, consult your service manual for their recommendations. Note: Depending on the make and model of your ATV (and the extreme angle of the axle), you may prefer instead to remove the upper sway link connection and lower shock mounting bolt to move the shock up out of the way and swing the carrier assembly up rather than down to gain enough clearance to free the axle. Or you may choose to remove both the upper and lower ball joints, along with the tie rod end to remove the knuckle completely.
  8. Once the axle is free, it’s time to pull out the axle from the housing. First, make sure you’re pulling at a straight angle. Also, ensure your ATV is secure and will not fall off the jack. Holding onto the axle shaft, give it a few swift tugs, and it should come free. You may need to push in first. There’s a snap ring holding the axle into place, so it could take a little force to remove the axle.
  9. If the axle is stuck, try spraying the area at the casing with penetrating lubricant and wait a few minutes before trying again. Be careful not to damage the casing.
  10. Once the axle is removed, clean up the seal face on the casing. Spray contact cleaner around the outside. Be sure not to get any contact cleaner inside. Wipe clean with a rag.
  11. Carefully compare the axle you have removed with the new axle to make sure they are the same.

Front Axle Installation

  1. Reverse the directions above for installing the new axle. Put some grease or anti-seize on the inner splines. Then, insert the axle into the casing, lining up the splines.
  2. It might take a couple hits of a rubber mallet on the end to drive the axle into place. You’ll know it’s in position when you hear and feel it click. Give the axle a slight tug to make sure the clip is locked into place.
  3. Now that the inner joint is in place, thread the outer joint through the hub the same way you took it apart. Optional: This is a good time to clean the knuckle/spindle at the wheel bearing with some contact cleaner to inspect your ATV components for wear and tear.
  4. Lift up on the axle and the lower carrier assembly to fit the knuckle back on the upper arm, refastening the steering knuckle joint in place. Use a jack underneath the carrier assembly to make refastening easier. Reconnect the tie rod end to the knuckle. If applicable, reconnect the shock to the upper A-arm, along with the sway bar link. Since models may vary, consult your service manual for their recommendations.
  5. Reinstall the hub onto the knuckle. You may need to pull on the axle to line up the outer splines with the hub. Reinstall the brake caliper onto the rotor and thread in the new fasteners.
  6. Install the washer onto the hub followed by the castle axle nut and tighten. Have someone hold the brakes down to tighten the nut if needed.
  7. Insert a new cotter pin in the new castle nut, securing the hub. Install the plastic cover if there is one.
  8. Reinstall the tire, and secure with lug nuts. Ensure everything is clear before you lower the ATV to the ground.
  9. Your Sixity Axle is now installed – enjoy!

We encourage you to use caution on your first ride to ensure your axle has been properly installed. Happy riding!


Rear Axle Removal

  1. Place your ATV into park. Raise your machine so that the wheels are off the ground with a jack. Make sure you have a reliable jack that can take the sideways pull required to remove the axle. Use wheel blocks to secure the ATV.
  2. Remove the lug nuts and pull the wheel off.
  3. Place the lug nuts back on the hub and lightly tighten.
  4. Some hubs have a plastic cap covering the axle nut, also called a castle nut or castellated nut. Remove the cap. Then use needle nose pliers to remove the cotter pin on the axle nut securing the hub. To remove the axle nut, you may need to have someone press and hold the brake to provide the resistance you need. Use a socket wrench (typically 27 mm) to loosen the nut. Remove any washers as well.
  5. Remove the brake caliper by removing the fasteners. It is not necessary to disconnect the brake hose from the caliper. Take note of the way the brake line is routed so you can put it back together in the same way. If you’d like, secure it with a zip tie out of the way.
  6. Remove the hub.
  7. Just like the front axle removal, this step is to help you free the axle from the trailing arm. Since models vary, consult your service manual for their recommendations. If applicable, remove the toe link, followed by the upper and lower radius rods at the trailing arm. Support the trailing arm on small jack stand. Let the upper and lower radius rods down. Move the trailing arm away from the vehicle, working the axle free. You may need to remove the lower shock bolt to allow the trailing arm to move out far enough.
  8. Once the axle is free, it’s time to pull out the axle from the housing. First, make sure you’re pulling at a straight angle. Also, ensure your ATV is secure and will not fall off the jack. Holding onto the axle shaft, give it a few swift tugs, and it should come free. You may need to push in first. There’s a snap ring holding the axle into place, so it could take a little force to remove the axle.
  9. If the axle is stuck, try spraying the area at the casing with penetrating lubricant and wait a few minutes before trying again. Be careful not to damage the casing.
  10. Once the axle is removed, clean up the seal face on the casing. Spray contact cleaner around the outside. Be sure not to get any contact cleaner inside. Wipe clean with a rag.
  11. Carefully compare the axle you have removed with the new axle to make sure they are the same.

Rear Axle Installation

  1. Reverse the directions above for installing the new axle. Put some grease or anti-seize on the inner splines. Then, insert the axle into the casing, lining up the splines.
  2. It might take a couple hits of a rubber mallet on the end to drive the axle into place. You’ll know it’s in position when you hear and feel it click. Give the axle a slight tug to make sure the clip is locked into place.
  3. Now that the inner joint is in place, thread the outer joint through the hub the same way you took it apart. Optional: This is a good time to clean the knuckle/spindle at the wheel bearing with some contact cleaner to inspect your ATV components for wear and tear.
  4. Pull the trailing arm out and then slide the axle back into position. Slide the lower radius rod into the hub, followed by the upper radius rod. Install the radius rod bolts. Lastly, install the toe rod if applicable. Tighten all fasteners.
  5. Reinstall the hub onto the knuckle. You may need to pull on the axle to line up the outer splines with the hub. Reinstall the brake caliper onto the rotor and thread in the new fasteners.
  6. Install the washer onto the hub followed by the castle axle nut and tighten. Have someone hold the brakes down to tighten the nut if needed.
  7. Insert a new cotter pin in the new castle nut, securing the hub. Install the plastic cover if there is one.
  8. Reinstall the tire, and secure with lug nuts. Ensure everything is clear before you lower the ATV to the ground.
  9. Your Sixity Axle is now installed – enjoy!

We encourage you to use caution on your first ride to ensure your axle has been properly installed. Happy riding!


Disclaimer

Our axles are designed and intended for use as OE-replacement axles only. These axles are not warranted if installed improperly, a modification has been made to include a lift kit, the installation of over-sized tires, or if racing or performance enhancements are made to the engine other than the OE design. Read our full warranty policy here.

- End of Procedure -

Return to all Repair & Install Guides

How to remove the outer CV joint viburnum

CV joint (constant velocity joint - approx.) or in the people just a "grenade", designed to transmit torque to the wheels of the car. CV joints are internal and external, and the devices themselves are quite simple in technical terms and consist of a ball bearing that rotates across its axis.

In the video, the replacement of CV joints for Lada Kalina:

Breakage of the CV joint on Lada Kalina is a very common occurrence, and torn anthers become the main reason for its failure. Because, along with dust and water falling under them, the lubricant turns into thick dirt, and it is no longer able to fully perform its functions.

Replacing the outer CV joint

In the process of replacing the outer CV joint

Replacing the outer or inner CV joint is not very difficult and is within the power of any motorist who has at least once repaired a car with his own hands. And in order to make the repair easier and faster, it is necessary to prepare the following tools:

  • Socket heads for "17" and "30".
  • Crank or ratchet.
  • Extension for toggle.
  • Jack.
  • Wheel chocks.
  • Hammer.
  • Vice.

Step-by-step disassembly procedure

After you are convinced of the malfunction of one or another CV joint, you can start working.

  1. First of all, we tear off the mounting bolts from the wheel and the hub nut, then we set the wheel chocks under the rear wheels. (In order to make it easier to break the nuts, it is better to use a wrench extension - approx.).
  2. We put the car on the jack and hang the wheel.
  3. Remove the wheel and for greater reliability put it under the car next to the jack.
  4. Now that such a picture has appeared before you, it remains only to unscrew the 2 bolts that attach the ball joint to the steering knuckle.

Unscrew the bolts marked with a red marker from both sides.

Applying not strong blows, the CV joint will leave its place

If an internal CV joint is supposed to be replaced, then work from 1 to 6 should be performed in the same way, after which, using a mount, we remove it from the gearbox and take out the whole assembly.

We take out the inner CV joint assembly with the axle shaft to the vise where we clamp them and dismantle them.

  1. After the “bare” axle shaft appeared before us, the work on the removal of the CV joint can be considered completed.

Assembly step by step

Assembly of all parts should be carried out in the same order of removal, however, there are some nuances in these works.

  1. First of all, we put a new boot on the axle shaft, and some difficulties may arise. To facilitate the task, the axle shaft can be lubricated with grease.
  2. Then add grease to the CV joint.

New grease added to the CV joint

The whole work of changing the CV joint with the correct course of work will not take more than 1.5-2 hours. You can check the quality of the work performed immediately after the repair. If you start driving on the wheels turned to the side, and there will be no crackling, squeaking and noise, then the repair was done by you correctly and the car can continue to be safely operated.

CV joint failure symptoms

The first signs of a faulty grenade are crunches in the area of ​​the front wheel when the wheels are inverted when starting to move. When the fault is started strongly, the noise appears at less significant loads.

The duster starts to "scrabble"

In order to prevent such a breakdown in advance, the anthers should be inspected from time to time from the outside for cracks and integrity in general.

CV joint selection

SHRUS in original packaging. Usually inside the package of a grenade manufactured by VIS

Among car owners there was no consensus on the choice of one or another brand of constant velocity joint, however, clear leaders stand out:

CV joints, which are sold in the store in kits, have lubrication, anther, and all necessary clamps in their kits. Pay special attention to this fact so as not to overpay for additional spare parts and accessories.

I had to change more than one CV joint. Of course, I had to tinker with the first for a couple of hours, because I didn’t really know all the subtleties, but the subsequent ones changed almost with my eyes closed.

I bought a grenade for viburnum. The assembly comes with the grenade itself, a palnik and clamps. You can change it in an hour without hurrying, you can do it faster. But where to hurry in such a matter.

Today we publish a video tutorial on replacing the outer and inner CV joints on Kalina. All the work was done on the example of dozens, but the process of repairing Kalina is absolutely no different. At first I wanted to describe everything in a photo report, as I usually do, but I decided that it would be more interesting to watch the video for you, and it was easier for me to do all this than to shoot every step of the work.

- Vice
- Hammer
- Punch
- Head for 17 and 19 and 30 mm
- Collar
- Crowbar
- Ball joint remover

Replacing the CV joint with Lada Kalina

The procedure will be posted below.

Recall that in the previous article we considered how to paint headlight masks on Grant with our own hands.

1. First of all, we tear off the hub nut of the front wheel, after prying off the dust cap.

2. We also loosen the wheel bolts and lift the car with a jack, unscrew them to the end and remove the wheel.

3. Unscrew the nut securing the ball pin of the steering tip and use a puller to press it out.

4. Remove the two ball joint bolts.

5. Unscrew the hub nut to the end.

6. Pull the entire front suspension assembly together with the strut back, thereby freeing the outer CV joint.

7. To release the inner one, use a pry bar to pry it out of the gearbox and remove the entire drive assembly to the end.

8. It is more convenient to knock down the CV joints in a vice, after removing the clamp and turning the cover inside out.

Do-it-yourself replacement of the outer and inner CV joints on Kalina has been successfully completed. Enjoy the result!

A constant velocity joint (CV joint) is a node through which torque is transmitted from the transmission unit to the drive wheels. This device is popularly called a "grenade". There are both external CV joints that directly engage with the wheel hub, and an internal CV joint that is adjacent to the gearbox. Between themselves, both hinges of one side of the car are connected by a metal pipe, and the assembly of the whole structure is called a semi-axle. It happens that malfunctions appear, so many drivers are interested in how to change.

The SHRUS device is not particularly complicated. The assembly includes a housing, anther and a bearing, the separator of which is capable of rotating at different angles to the axle shaft, providing the possibility of transmitting rotation when the wheels are turned out by means of the steering, therefore, using the tips, you can figure out on your own how to change the CV joint.

The video demonstrates the procedure for replacing the CV joint in the chassis of Lada Kalina:

For models of domestic origin, including Lada Kalina, the failure of the hinge we are considering is a fairly common case. The most common factor causing the breakdown of this assembly is a torn anther. This is due to the fact that dirt and moisture get into the working area of ​​​​the hinge, washing out the bearing grease over time, which causes wear and loss of functionality. And the outer CV joint needs to be replaced. This procedure can be done by hand.

We change the CV joint in Kalina

The very replacement of the outer CV joint, and if the inner CV joint is changed in Lada Kalina, does not cause any particular difficulties for the owners. In order for the work to be performed correctly, it will be necessary to involve the following set of tools and auxiliary means:

  • end-type heads with sizes "17" and "30";
  • wrench with extension;
  • ratchet;
  • jack and anti-roll bars;
  • hammer, drift and vise.

Step-by-step algorithm for replacing the CV joint

The process should be started if there is full confidence in the failure of the specified node. Replacing the outer CV joint step by step if you do it yourself.

  1. We loosen the tightening of the wheel fasteners and the hub nut (previously remove the cotter pin) on one of the sides of the car.
  2. We hang this side with a jack and install stops under the stern wheels, and a safety support under the body.
  3. Remove the entire wheel.
  4. Remove the two bolts holding the ball joint to the steering knuckle bracket and the hub nut.
  5. We turn the Lada Kalina steering wheel to the maximum to the side, remove the trunnion and remove the axle shaft from the splined engagement of the hinge and the hub. If there are difficulties with the free exit of the axle shaft, then we use a hammer, applying impact forces to the shaft through a drift.
  6. When the axle shaft is released, we proceed to dismantle the anther of the outer hinge in combination with the clamps. These items must be replaced.
  7. Now let's move on to removing the CV joint. This will require a special puller. If it is missing, then use the hammer again. It is forbidden to apply a shock load to the separator, so we apply light blows to the body in the outward direction. The pivot will come off if the retaining ring compresses, allowing the cage to come off the axle shaft.
  8. When it is required to dismantle the entire axle shaft, the algorithm of actions up to point No. 7 is similar, and then, using the mount, we remove the shaft of the designated CV joint from engagement with the side gear in the transmission differential. Before such manipulation, drain the oil from the box. Remove the axle shaft as an assembly, after which we perform the necessary disassembly steps, etc.
  9. Removing the inner hinge requires the same procedure as in #7. For the convenience of disassembly, we use a vice in which we place and fix the structure.

Assembly procedure step by step

The entire list of assembly manipulations in the car Lada Kalina is carried out in strictly reverse order. During the procedure, it is necessary to take into account some nuances.

  1. First, we put on the boot on the axle shaft. If this turns out to be difficult, then its surface can be lubricated with the grease supplied with the new hinge kit.
  2. Now we stuff the same grease into the CV joint bearing, and the rest into the inner cavity of the anther.
  3. We install the hinge on the axle shaft. We also act with a hammer, applying a shock load to the body. The retaining ring must be replaced.
  4. When the “grenade” “sat down” in its place, we push the anther, after squeezing it with our hands to remove excess air. Install clamps.
  5. Do the same when replacing the inner joint.
  6. Now we install the axle shaft in the transmission housing until the shaft engages with the side gear. Do not forget to subsequently fill the unit with oil.
  7. Insert the outer hinge into the steering knuckle until fully engaged with the splined hub race. Tighten the central nut (do not tighten).
  8. We return the ball joint to its place.
  9. We hang the wheel and do not tighten its fasteners much.
  10. We lower the car (the jack is not completely unloaded). We tighten all fasteners with the required moments. We remove the jack and stops. Replacement of the outer CV joint is completed.

The owner of LADA Kalina will spend no more than 3 hours of his time to complete the list of replacement actions. We check the correctness of the installation of the hinges. To do this, we start off on a car with the wheels turned out as much as possible. We observe the absence of a crunch and other characteristic sounds from the side of the axle shaft. Now you know how to change a faulty CV joint.

Symptoms of a malfunction

The primary factor indicating the wear of the “guarantors” is a crunch when the LADA Kalina car starts intensive movement on the wheels turned out by the steering wheel and in this case the grenade needs to be replaced. If the hinge has significant wear or breakage of the separator, then such a sound effect will appear even with negligible loads. Further movement is not allowed! Grenade replacement is inevitable.

Selecting a joint by brand

Here, the opinions of the owners of Lada Kalina are divided in terms of preference for a particular manufacturer. However, practice has shown that the following brands have acquired the largest number of positive reviews: VIS, GNK and GLO.

To summarize

Most CV joint kits sold by sellers in a specialized network of automotive products for LADA Kalina cars immediately include the required amount of lubricant and boot with clamps. We recommend that you pay attention to this aspect in order to protect yourself from overpayment during the acquisition.

how to remove the outer joint? | SUZUKI CLUB RUSSIA

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