Permanent tyre repair


How to Repair a Flat Tire with a Safe, Permanent Fix

So, you have a flat tire or one that’s leaking air. It’s not the end of the world. Luckily there are safe and cost-effective ways to properly repair most tire punctures. The purpose of this article is to show you the difference between a safe, permanent repair and a temporary string, plug or patch repair.

According to the National Highway Traffic Safety Administration (NHSTA) and the Tire Industry Association (TIA), the only method to properly repair a tire puncture is to fill the injury with a repair stem and back the stem with a repair patch. This is commonly known as a combination repair or a patch/plug repair.

Patch/plug repairs are most often performed using a one-piece repair unit that combines the repair stem and cap (or patch) into one unit. However, special circumstances may require the use of a two-piece combination repair (ex. If the angle of the puncture exceeds 35 degrees). The repair is then permanently bonded to the inside of tire and through the injury channel using a cold, chemical vulcanizing process. The repair essentially becomes part of the tire, creating an air-tight seal that keeps air in and moisture and contaminants out (more on this procedure below).

Tire Plugs and String Repairs are Temporary Repairs

Emergency roadside plug repairs are NOT intended to be a permanent tire repair. Plugs and string repairs are designed to get you back up and rolling long enough to get home or to the nearest service center to perform a proper tire repair.

The common misconception with plug and string repairs is that because they hold air, they are safe to use. While it is true that many plug repairs do a great job of keeping air in the tire, that’s only part of the equation. Because they’re not completely sealing the injury, plug repairs may allow air and moisture to penetrate the body of the tire. Over time, this could lead to a dangerous (or even deadly) blowout.

A Patch-Only Tire Repair Leaves Your Tire Susceptible to Damage

A tire repair that uses only a patch is also NOT considered proper or safe. A properly installed patch will do a great job of allowing the tire to hold air. However, similarly to the plug-only repair, the patch does not fill the injury channel. Therefore, air and moisture could seep into the tire from the tread surface and eventually damage the tire.

The Proper Tire Repair Process According to Industry Guidelines

Only a proper patch/plug repair completely seals the puncture from inside the tire and through the entire injury channel. There are a few extra steps necessary to perform a proper tire repair in accordance with industry guidelines. We’ve developed a simple acronym to help organize and remember the steps: R.E.P.A.I.R.

  • Remove: To begin, the tire must be removed from the wheel assembly. This allows for a thorough inspection of both the inside and outside of the tire.
  • Evaluate: With the tire removed from the rim, the puncture can be thoroughly evaluated to determine the size and angle of the injury. It can also be determined if the puncture did any significant damage to the cords or belts.
  • Prepare: Once the tire has been determined to be in good enough condition to repair, it is time to prep the rubber surfaces to remove any damage and contamination to allow for maximum repair unit adhesion. First, the injury is drilled out using a carbide cutter to strip away and damaged cords or belts. Next, the inner liner is cleaned and buffed to a slightly rough texture. This also helps maximize adhesion of the patch/plug repair.
  • Apply: The next step is to apply vulcanizing fluid through the injury and to the buffed area of the inner liner. It is then allowed to air dry for 5-10 minutes.
  • Install: The one- or two-piece repair is installed through the injury channel and the patch portion is thoroughly stitched to the inner liner using a tire stitcher to completely push out any air that may have gotten trapped under the repair. The over-buffed area of the inner liner is treated with a thin layer of rubber sealant, and the excess repair is trimmed to approximately ¼” above the tread surface.
  • Return to Service: The tire is now ready to be remounted to the rim, inflated, balanced and mounted back on the vehicle.

When is it Safe to Repair Your Tire?

There are a number of factors that may determine whether or not your tire is safe to repair. These factors fall into three main categories:

  • Placement of the Injury: For passenger tires, puncture repairs must be within the crown area of the tire. Damage to the shoulder or sidewall cannot be repaired.
  • Size of the Puncture: For fabric-ply passenger and light truck tires, the maximum repairable injury size is ¼” (6mm). For steel belted light truck, medium and heavy-duty truck tires, the maximum injury size is 3/8” (10mm).
  • Overall Condition of the Tire: The condition of your tire may determine whether it is safe to repair. Excessive wear, casing separation, impact damage and other conditions may make it unsafe to properly repair your tire. For a more comprehensive list of repairable vs. non-repairable conditions visit our blog Can Your Tire Be Repaired?

Conclusion:

The occasional flat or leaky tire is an unavoidable part of life. But, taking shortcuts to repair it can be dangerous to you and your passengers. Take the time and do the research to do the job right and/or find a reputable tire repair shop trained in proper tire repair procedure.

Puncture Repair: What To Do If You Get A Puncture

Punctures are a real pain, and can be potentially dangerous, particularly when they happen at speed. This guide will help you to identify a puncture and provide advice about the next steps that should be taken to get back on the road and how to decide whether the puncture should be repaired or the tyre replaced.

My tyre is punctured – can I continue on my journey?

Depending on the nature of the puncture and the location of you and your vehicle, it may be possible to continue with your journey by either replacing your tyre with your spare, or administering a temporary puncture repair kit. Please read your owner’s handbook to find out how to use either of these and remember this is only a temporary and not permanent puncture repair.

If you experience a puncture while driving, the advice from Highways England is not to change a tyre by the side of the road, especially in the age of Smart motorways. Instead, find a refuge, get out of the vehicle to a safe place behind the barriers and call a breakdown recovery company. They will typically use the equipment in the car or tow you.

Slow punctures – what are they and how are they different?

Sometimes, tyre punctures are not always immediately obvious and occur over a period of time. These are known as slow punctures. Slow punctures are caused by tiny holes in your vehicle’s tyres, which release air very slowly. Unlike larger punctures, slow punctures can often occur without the driver’s knowledge, and can take days or weeks to become obvious, either gradually via your TPMS or by visibly deflating the tyre on your driveway.

What causes slow punctures?

Most of the time, slow punctures are the result of driving over a sharp object, commonly nails, screws or other debris in the road.  Slow punctures can also be caused by driving over potholes or hitting kerbs, damaging the sidewall of the tyre or the wheel rim.

Slow punctures and tyre valves

Sometimes your tyre valve is the culprit for your slow puncture.  If the valve cap isn’t doesn’t create a sufficiently tight seal or the dust cap is missing, air can escape.

How can I tell if I have a slow puncture?

Your vehicle may drift or pull to one side.  (note – this could also be because of poor wheel alignment)

Steering wheel vibration – this is more likely to happen at higher speeds, such as when driving on a motorway. You may experience a shuddering or hear a noise, indicating reduced pressure in one of your tyres.

Continual loss of tyre pressure – if you are having to frequently top up one of your tyres with air, this is a strong indication of a slow puncture.

Changes in vehicle handling. Anything from your suspension feeling different to changes in steering and cornering could indicate a slow puncture and should be checked by a professional.

Punctures and run-flats

It can be difficult to tell just be looking if you car’s run-flat tyres are in a deflated condition. This is because run-flat tyres have a reinforced sidewall.

Run-flats are designed only to be used for 50 miles at a maximum speed of 50 mph. They contain emergency technology to get you to your destination safely.

When driving on a punctured or deflated run-flat, the tyre structure is subjected to high stresses and therefore may become weakened and permanently damaged rendering the tyre both unsuitable and unsafe to repair.

A fully qualified tyre repairer may struggle to detect under inflation in a run flat, which is why the British Rubber Manufacturer’s Association (who represents the major tyre manufacturing companies) does not recommend repairing a run-flat tyre.

So my vehicle has a puncture – what should I do now?

Punctures should always be examined by a tyre professional immediately. Even in the case of slow punctures, which may seem like a small issue, ignoring the puncture can lead to major problems including leaks and tears causing catastrophic tyre failure, loss of vehicle control and tyre related incidents.

Can my puncture be repaired?

In some cases, punctures can be repaired, however it largely depends on the cause of the puncture, and where on the tyre the puncture has occurred.

If there is a nail or screw in the tyre, a tyre professional MAY be able to remove the debris and repair the hole. However, this should always be assessed and carried out by a tyre professional.

If the puncture has caused damage to the tyre sidewall a repair may not be possible, and the tyre and other components will need to be replaced. Your repair centre will advise you on the best way to get your wheel and tyre back to full working order.

Emergency puncture repair kits

If you experience a puncture, you may be able to get moving again using an emergency puncture repair kit.

Do not try and fix a tyre on the side of a road, make sure you turn off and pull over away from traffic, and tell any passengers to get out of the car and wait away from the road.

You can find out more about using emergency puncture repair kits here

Can I repair a puncture myself?

No. Home DIY repair kits are designed to be temporary measures only, until you can seek professional assistance. The substances in home kits do not last, and the tyre will need professional attention anyway, and in the meantime presents a risk to you and other road users.

We recommended that you always call in a professional. They can detect issues including damage to the sidewall and remaining foreign objects.

Repairs to car tyres must only be carried out by a tyre specialist and in accordance with the current British Standard AU159. Permanent repairs can only be carried out following removal of the tyre from the wheel to allow a thorough inspection internally as well as externally to ensure there is no hidden damage which could result in a catastrophic failure.

Related content

Types of tire damage - what causes it in Naberezhnye Chelny

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The problem of tire repair in any case appears before every driver, no matter how carefully he drives. In such a situation, it remains only to contact the tire fitting to experienced specialists.

General

The method of repair is determined by the damaged part of the tire. When considering a tire, it is necessary to highlight the following components:

  • Tread . The part of a tire that makes contact with the road surface. It is formed by the shoulder area and the treadmill, which have a complex pattern for better grip. The rubber used here has a considerable thickness. nine0030
  • Sidewall . Elastic rubber designed to protect the frame from mechanical damage in the lateral plane. The thickness of the rubber in this place varies between 1.5-3mm, depending on the tire model.
  • Board . The part of the tire that is responsible for the reliability of its fixation on the wheel rim. The cord in this place is wrapped around the bead rings, and a rubber cord with high strength is used to enhance strength.
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  • Breaker . An additional layer of cord located under the tread and made of metal or textile rings.
  • Frame . Power set responsible for the strength of the product. Structurally, it is a cord made in the form of a set of bead rings and textile threads stretched along them.

Typology of tires

The type of tire itself also affects the way the repair is carried out. Today, manufacturers offer the following options on the market:

  • Tube tires . The outer tire is responsible for receiving the load in motion, and the chamber inside the tire provides tightness.
  • Tubeless tires . The tire is also a chamber. This is achieved both due to the presence of a sealing rubber layer and a snug fit to the rim.
  • Bias tires . The formation of the cord is due to the arrangement of an even number of layers of threads at an angle to each other. The role of the breaker in such models is reduced. nine0030
  • Radial tires . Cord threads are located in the radial plane, and the number of layers is not more than two. The carcass and breaker are important elements for ensuring strength. For radial tires, a combination of power and screening cords is common. The first is made of metal threads, and the second of textile.

The most common tire damages are:

  • Puncture . Minor damage causing the tire to lose its tightness, such as from running over a nail. The hole is almost invisible visually, minimal damage to the cord is possible. When hitting large fragments, after their removal, a noticeable hole remains, and the cord gets a break. nine0030
  • Cut . Damage with visible results, leading not only to loss of tightness, but also to breakage of the threads that form the cord. Most often they occur as a result of collision with large, sharp objects or contact with the curb.

  • Bloating . The cause of damage, which is commonly called "hernia", is the peeling of the surface layer from the cord with the filling of the resulting cavity with air or the rupture of the threads with similar consequences. In the first case, repairs are impossible, and in the second, it is laborious and does not provide any guarantees of quality, so it is recommended to change tires. nine0030
  • Geometry violation . Occurs as a result of damage to the cord, while maintaining tightness is possible. The reasons can be both errors in the tire fitting process and factory defects, as well as excessive operating loads, constant overload of the machine, hitting road potholes or curbs at speed. Restoration is extremely difficult and replacement of tires with a new set is recommended.

Our company has modern equipment and highly qualified specialists who offer the following list of professional services:

  • Tire service of any complexity for cars, commercial vehicles, trucks and special equipment. An example of the work of our specialists: REPAIR OF AGRICULTURAL TIRES
  • Repair of automobile tires, including vulcanization, repair of sidewall cuts and so on.
  • Tread cutting for truck tires.

Turning to us, you get a high level of quality, a full guarantee for the entire list of works and attractive pricing conditions for cooperation. nine0030 For more information and pricing on tire service, please visit: TIRE SERVICE

    Tire Repair: The Complete Guide to Puncture Repair

    This helpful tire repair guide describes the basic ways to repair a punctured tyre, tires that cannot be repaired, and problems which may lead to puncture. There are several repair options available when you hit a nail or other debris that punctures your tire.

    A specialist workshop must have everything for tire repair in its arsenal. The quality of the tire repair performed will depend on the quality of the consumables available. For high-quality tire repair, you will need high-quality REMA TIP TOP materials. Everything for repairing REMA TIP TOP tires can be bought on the website https://fenix-market.com/ru/ of the Phoenix-Market company. Over the years of successful activity, Phoenix-Market has established itself in the car service market as a reliable supplier of equipment for service stations and tire fitting, as well as tire repair materials. nine0003 Thermopress Electric Vulcanizer at fenix-market.com

    Tire Repair: A Complete Guide to Repairing Punctures

    repair, and problems that can lead to a tire puncture.

    Tire Repair Options

    There are several tire repair options when you hit a nail or other debris that punctures your tire. While all of these repairs cover a puncture, they are not equal in quality, safety, or durability. nine0003

    • Tire sealant is the easiest way to repair flat tires. It involves injecting pressurized sealant through the valve stem - just like inflating tires - and allowing the sealant to fill the puncture. Some sealants even have enough bottle pressure to inflate a tire. There are also tire repair kits that include sealant, a portable pump, and other useful tire repair tools. Some new cars even include these kits instead of a spare tire. nine0010

    Tire Sealants are for emergency use only and should never be considered a permanent repair. After sealing the tire, immediately go to a repair shop to have the tire inspected and properly repaired or replaced.

    When you get to the tire shop, be sure to tell the technician that there is sealant in the tire. Without this warning, the technician could end up with a huge amount of sealant on the floor.

    • Tire plug. Tire plugs are another primary method for repairing a flat tire. The plug is a piece of string covered with unvulcanized rubber. To install a plug, you remove the puncture from the tire, then widen the hole to flatten it and widen it a bit. Then you place the string in a cork tool - a large needle tool - and push it through the hole. Finally, pull out the plug tool slightly—just enough to free it from the plug—and remove the plug tool from the plug, leaving the plug behind. nine0010

    As soon as you drive the car, the heat vulcanizes the rubber and seals the hole. A busbar has several advantages. Firstly, this is a quick repair that does not require dismantling the tires from the wheels. It's also generally cheaper and you can do it yourself in a pinch.

    However, a tire plug is not a permanent repair. Plugs are for temporary use only because they tend to leak and can slowly come out of the hole at high speeds. Also, plugs can allow water to seep in and cause rust on the wheels and steel bands that hold the tire in place. nine0003

    • Tire patch. An internal tire patch is another way some bodyshops repair flat tires. To complete a tire patch, a technician must remove the tire from the wheel and carefully use a grinder to remove any burrs or broken steel belts, as well as create a rough surface for the patch to adhere to. The technician then glues the patch over the puncture, smooths it out with a small roller, and applies the sealant. Due to the self-vulcanizing properties of the tire patch, it will permanently attach to the tire once it has warmed up under normal driving. nine0010

    A tire patch is better than a plug because there is no risk of it flying out at high speed. In addition, it creates a more secure seal as it closes the hole and its surroundings. However, patches tend to be more expensive because they take more time and require the technician to balance the tire. The standard patch also does not fill the puncture, which can lead to leakage in the future.

    Tire Repair Limits

    Not every tire puncture can be repaired - patches and plugs have their own design limits. Here are a few cases where a tire is simply beyond repair. nine0003

    Large punctures

    Regardless of whether you choose to fit a tire with a plug or a patch, the maximum diameter of a puncture that you can safely repair is 6mm. Anything larger can cause a leak, which could lead to bigger problems down the road.

    Shoulder punctures

    All tires have two main tread sections. The tire contact patch is the most central part of the tread between the outer tread channels - circumferential grooves in the tires. The shoulder of a tire is the area between the outermost channels and each sidewall. nine0003

    The shoulders of the bar not only carry a large load, but also have a slight bend, which makes them unsuitable for patches or plugs. If you have a puncture in your shoulder, the tire is beyond repair, so a new tire is your only option.

    Sidewall punctures

    The sidewall of a tire—the vertical surface on each side of the tire—is not stiff enough to support a plug or patch. This section flexes and flexes to improve comfort and handling, but this flexing will cause any patch or plug to come loose. For this reason, sidewall punctures cannot be repaired. nine0003

    Tires with insufficient tread depth

    Although you can repair a tire with almost any tread depth, liability is an issue that most auto repair shops take seriously. If they repair a tire with a tread depth of less than 1.6mm and your tire blows out the next day due to low tread, the repair shop could be held liable.


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