Safety seal plugs


Safety Seal - North Shore Labs

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Niso Tech AB - Safety Seal Kits

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Safety Seal tire repair is a superior repair method for repairing punctures in tubeless tyres. With Safety Seal it is easy to quickly and permanently repair a puncture. A repair plug is inserted through the puncture hole, then the Safety Seal tyre repair plug vulcanises together with the tyre so that the repair becomes completely air-tight and permanent.

All Safety Seal tire repair kits contain the highest quality materials and tools, made in Europe and the USA.  Tested by TÜV at speeds over 300 km/h (186 mph), using the same standards that new tyres are tested against.

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OST 1 12984-77 Safety technological plugs. Design and dimensions / 12984 77

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SAFETY PLUGS
TECHNOLOGICAL

Design and dimensions
OST 112984-77

First introduced

Checked in 1985

Order Ministry of December 22, 1977 No. 087-16, the introduction period is set from January 1, 1970

Non-compliance standard is prosecuted under law

1. This standard applies to technological safety plugs used in connections pipelines with a cone angle of 24° to protect the internal cavities of pipelines and fittings from clogging, and also to protect threads from damage during transportation, storage, repair and maintenance work in the temperature range from minus 60 to plus 60 °C This standard does not apply to plugs for sealing internal pipeline and valve cavities filled with preservative liquid.

2. The design and dimensions of the safety plugs must comply with indicated in the drawing and in the table.

Dimensions, mm

outdoor pipe diameter D n **

d

d 1

D

D 1

l

l 1

L

z

a

Weight, g

6

M12´1. 25

11

20

17

8

15

18

6

30°

2.3

M12´1.5

8

M14´1.5

13

23

20

3.7

10

M16´1. 5

15

25

22

9

16

19

4.7

12

Ml8´1.5

17

27

24

5.3

14

M20´1.5

19

29

26

9

20°

5. 6

16

M22´1.5

21

31

28

6.2

18

M24´1.5

23

33

30

6.9

20

M27´1.5

26

36

33

7.9

22

M30´1. 5

29

39

36

10

17

20

12

15°

9.4

25

M33´1.5

33

43

40

11.3

28

M36´1.5

36

46

43

12. 0

30

M39´1.5

39

49

46

13.5

32

М42´2

42

52

49

15.2

34

36

М45´2

45

55

52

15

12°

16. 4

38

М48´2

48

58

55

17.9

42

М52´2

52

62

59

20.4

_______________

* d 2 = d .

** Reference size.

3. Material: polyethylene grade 209-20, any color, higher or first, grade according to GOST 16338-85. Allowed production of polyethylene grades 153-10, 153-12 of any color, higher or first grade according to GOST 16337-77 and polyethylene grades 209-11, 210-20, 210-11 of any color, premium or first grade according to GOST 16338-85.

4. Surface roughness of plugs in R z 40.

5. Casting slopes - no more than 1°.

6. Unspecified rounding of outer and internal corners - no more than 0.4 mm. The shape of roundings is not regulated,

7. Thread - according to GOST 11709-81, tolerance field 9Н8Н.

8. Unspecified limit deviations sizes: covered - h 15, covering - H 15, angled - according GOST 8908-81, - ; others - j s 15.

9. Mark the value of the external casting pipe diameter, font PO-4 GOST 2930-62, convex.

10. Branding on a tag for a batch of plugs.

11. Specifications - according to OST 1 00543-72.

An example of the name and designation of a technological safety plug to pipeline D H = 12 mm:

Plug 12 - OST 1 12984-77

Designation process safety plug to pipeline D H = 6 mm with thread M12´1. 5:

Plug 6-1.5 - OST 1 12984-77

SHEET CHANGE REGISTRATION

Rev. no.

Page numbers

Number “Izv. about change.

Signature

Date

Date of introduction of change

Changed

Replaced

New

Canceled

Reissued with amendments no. 1, 2, 3, 4, 5.



OST 1 00543-72. Safety plugs. Specifications (78972)


1

Duplicate Ligny No. 2

I11. I» codlmy kina 475 I; from. 10748

OCT 1 00543-72 page a

  1. SPECIFICATION

    1. Safety plugs must comply with the requirements of this standard and OST 1 10471-72 - OST 1 10481-72.

    2. The surfaces of the plugs must be clean and free of cracks, bubbles, burrs, dents and other mechanical damage.

    3. Threads must be clean (smooth) and free from burrs, broken threads and dents.

    4. The depth of the tie-downs shall not exceed one quarter of the wall thickness.

    5. Imprints from cracks, scratches, minor nicks on the surfaces of molds, drill marks on the shoulder from drilling locking holes should not go beyond the tolerances for the dimensions of the part.

    6. In technically justified cases, plugs can be made without lock holes. The index *0' must be entered in the designation of the indicated plugs. For example, for a safety plug of size 10 without locking holes according to OST 1 10471-72, the designation will be: Yu-O-OST 1 10471-72.

  2. ACCEPTANCE RULES

    1. Safety plugs must be presented for acceptance in batches of the same designation.

    2. The following rules shall apply for quality control checks on plugs:

  1. for size control, 5% of the plugs from the batch are selected, but not more than 100 pieces;

  2. Appearance status is checked for each stub.

  1. The appearance of the plugs is checked with the naked eye.

  2. If, during the control, unsatisfactory results are obtained for at least one of the above indicators, this indicator is re-checked on a double number of plugs taken from the same lot. If the results are unsatisfactory upon re-inspection, the entire batch is rejected.

OST 1 00 543-7 2 STR . s

  1. M

    Niv. No. of oak board Lith. I 2

    I sq. Mimic No. 475 7476 10748

    ARCHAGE, PACKAGING AND STORAGE
    1. Each end cap accepted must be marked and stamped.

    2. Plugs must be packed in wooden boxes according to GOST 2991-85, lined inside with moisture-proof material. The packaging must be tight, preventing the plugs from moving inside the box during transportation.

    3. End caps of only one designation must be packed in each box. and protected from direct sunlight and mechanical damage. OCT 1 00543-72 Page 4

      CHANGE REGISTRATION SHEET

      Rev. no.

      Page number

      Number "From v.

      about rev.'

      Signature

      Date

      Date of introduction of change

      Changed

      Replaced

      New

      Canceled

      Perkh

      sissued since

      subject to

      modified by

      II 1, 2

      CONTENTS

      Page

      OST 1 10471-72 Safety caps.


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