Tire repair shop equipment

Bath for checking chambers and tires

VULCANIZERS

those. DATA

G221

G222

G223

G224

G225

3’

Specifications and equipment included in this brochure are subject to change without notice. The images are illustrative. Product images on the website may differ from the actual product.

Tire fitting equipment: types, selection recommendations

11/21/2022

The quality and efficiency of large service centers and small tire shops directly depends on on how well the equipment is selected. When solving this problem, one should take into account the working area zones, performed works and services, their specificity.

The term “tire changer” itself is quite general and covers a large number of special installations and machines. With their help, the following operations are performed:

• Removing the wheels;
• Installing tires;
• Tire curing;
• Tire pressure adjustment;
• Repairing worn or damaged rubber;
• Straightening and changing discs, etc.

The minimum set of tire changer equipment for a car repair shop usually includes: wheels, tire changer, vulcanizer, compressor, jack or vehicle lift.

Tire changer

The main task of the tire changer is to remove tires from the rim and put them back on. When choosing it It is recommended to consider the following important points:

• Type - tire changers can be automatic or semi-automatic. The former are much more convenient how to remove the mounting rack, the master just needs to press the pedal or button. In the case of semi-automatic the position of the mounting post is adjusted manually. At the same time, machines have a higher cost and more often take up the most space.
• Voltage - 380 V equipment is more resistant to power surges, reliable and durable. But before buying such machines, you need to make sure that, firstly, its connection is possible in the building where the car repair shop is located, secondly, for its operation, the room should be equipped with powerful ventilation and fire alarms. 220 V machines are less powerful, while they can be installed even in small workshops.
• Dimensions - the dimensions of the machine must correspond to the area of ​​\u200b\u200bthe room and not interfere with the placement of another equipment. The size of the stand is strongly influenced by its purpose - serviced vehicles: cars or trucks, special or agricultural machinery, motorcycles.

For maximum comfort of working with the machine, it can be equipped with a “third hand” and a booster. First the device is designed to work with low profile tires, the second makes it easier to fit tubeless tires on the rim.

Wheel balancer

The wheel balancer is designed to correct unbalance in wheel weight. This type of equipment is used to determine the location and magnitude of disc and tire imbalance. The goal of balancing is to increase the level of driving safety, reduction of rubber wear, protection of elements of the chassis and suspension of the vehicle from premature destruction and breakage due to excessive vibration loads.

Depending on the functionality and operations performed, balancing machines can be automatic, semi-automatic. When choosing a stand, you should pay attention to such parameters as:

• The time taken to determine the imbalance - ideally, the lower the better.
• Purpose - there are models on the market designed to work with cars or trucks, as well as universal devices that can work with wheels of different weights and sizes.
• Information entry method - manual, automatic or semi-automatic.

Also, when choosing and buying a balancing machine, it is recommended to take into account the presence of additional functions and options: built-in protection against overloads and power surges in the network, self-diagnosis systems for failures and errors, counters of serviced wheels, etc.

Rolling jack

Hydraulic or pneumatic rolling jacks are used almost everywhere in car workshops. They are mobile lifting equipment, differing from each other in the following parameters:

• Load capacity - professional jacks have a load capacity of 3 tons. Powerful models with ease lift loads weighing more than 20 tons.
• Pickup height - this parameter reflects the height from which the tool is able to start lifting.
• Lifting height - for comfortable removal of wheels on standard passenger cars, this parameter should equal to 300-350 mm, for SUVs - from 400 mm, small trucks - 500 mm.

The wheel jacks and additional functions differ. Some models have special compartments with magnetic surface for easy placement of tools. In the design of others, special shelves are provided for little things, the third - a foot pedal, which allows you to speed up the process of lifting.

Vulcanizer

Vulcanizer eliminates cuts and punctures by heating, smoothes hernias on tires. The most important characteristic of this tire changer is the size of the heating element. So, for repairing cuts on the wheels. for passenger vehicles, a diameter of 85 mm is sufficient. In the case of restoration of the side surfaces of the rubber of cargo car heater must have a size of at least 270x270 mm.

Special attention should be paid to the type of vulcanizer:

• Portable - Designed for small workshops. Such models have a strong, metal frame, two heating plates and manual screw clamp. Today there are portable vulcanizers that can be used to repair tires for trucks and cars.
• Tabletop - Slightly larger than portable. They have a rigid frame and a support stand. Practically all tabletop units are equipped with a built-in timer that allows you to manually set the heating time.
• Floor - are the most functional and automated. Often they are equipped with electronic microprocessor. To install stationary floor vulcanizers in the workshop, you will need to allocate separate place.

Compressor

Automotive compressors are used to generate and store compressed air for work special tire fitting units. The key features of the compressors are:

• Working pressure - from 10 bar;
• Productivity at the exit - from 200 l / min;
• The volume of the receiver (air collector) - from 100 liters.

In order not to miscalculate and buy "ideal" equipment in all respects, it is necessary to take into account the working characteristics of devices and stands used in the workshop, the level of air consumed by them.

It is advisable for large service centers to choose screw compressors, which are distinguished by high performance, reliability and durability. They are ways to work non-stop for long periods of time. time while minimizing noise levels. The disadvantages of screw models include the complexity of their service and quite expensive.

Reciprocating compressors are more budgetary. They are perfect for small tire shops. Their The advantage is ease of use and repair.

What else you need

For quality maintenance and repair of tires, it is necessary to pre-clean the working surface. For For these purposes, special stands for washing wheels are used. When choosing them, you need to pay attention to the fact that for some models need to be connected to the water supply and sewerage.

In addition, the set of tire changer equipment can include:

• facilitate the process of working with disks.
• Socket sets
• Bead expanders - with their help, the sides are separated and providing free access to the tires. They can be manual, pneumatic or hydraulic.
• Transport trolleys, stands for cars and other equipment.

When operating a tire changer, you cannot do without consumables: balancing weights, harnesses, patches, adhesives, fungi for repairing cuts and punctures, mounting paste and sealant for removing and mounting tires. Any workshop should also contain abrasive materials, rags and a variety of hand and power tool.

What to consider when choosing a tire changer

Key points to consider when choosing a tire changer:

options.

2. The balancing machine must provide maximum balancing accuracy. To improve accuracy and speed of work, it is best to give preference to models with automatic input of parameters.

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