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The quick coupler or breakaway coupling is a mechanism that allows two hydraulic assemblies to be quickly connected to each other or to high pressure hoses.
Breakaway Couplings (Quick Couplings (BRS)) are used in road construction, oil or gas production, are widely used in the chemical industry, as well as in various other industries. The use of quick couplings does not require special skills and can be carried out by low-skilled personnel.
The use of BRS does not require the use of any special tool.
Contrary to popular belief, quick couplings are not recommended for use as swivels (swivels) - the rotation of quick couplings (quick couplings), especially under pressure, can lead to premature and very strong wear and leakage.
The main design of the breakaway couplings (BRS) is as follows:
1. socket (female)
20017 2. male
The following main coupling standards are mainly used:
ISO-7241, ISO 16028 (Flat Face, FIRG or flat face), Parker 3000 series, Gromelle 6000 series and many others.
Rupture couplings (quick couplings) are mainly made of carbon steel, aluminum, bronze or stainless steel, and, depending on the environment in which they are used, various types of seal materials are used - NBR (nitrile butadiene rubber), Viton (FKM, fluoroelastomer), EPDM (ethylene propylene rubber).
Couplings and nipples, depending on the type of quick coupling, standard or series, can have different types of fasteners: internal thread, external thread, ruff-type fastening for a flexible hose, fastening for a plastic tube.
This type of coupler is widely used due to its low cost, ease of use, and rather high technical parameters.
All ISO-7241A quick couplings are interchangeable with each other, i.e. you can safely use a coupling nipple from one manufacturer with a coupling from another ISO-7241A standard.
The main manufacturers of quick couplings according to this standard: PARKER 6600, FASTER ANV, AEROQUIP 5600 and HANSEN HA 15000, FER-RO QC, ROX, OLEOCON
agriculture, mobile technology, shipbuilding, oil and gas industry and construction equipment.ISO-7241A standard specification:
Go to ISO-7241a Catalog
This type of coupler got its name (FLAT FACE, FIRG, FF or flat face) because of the design feature.
Unlike classic quick couplings (ISO-7241A), the ends of the coupling and nipple are flat, which favorably affects their use, excessive dirt does not get into the joints, this type of coupling can be used without additional dirt caps.
ISO 16028 breakaway couplings require the use of a pressure relief valve when connecting and disconnecting. The coupling and nipple are connected in such a way as to minimize the amount of fluid leakage during disconnection and the amount of air entering during the connection of quick couplings.
This standard for quick couplings is applied where the slightest oil leakage can lead to serious consequences.
ISO 16028 breakaway couplings (BRS) are widely used in the energy, aviation, metallurgy, military and chemical industries, are used in agricultural, construction, mining and road equipment. Used in hydraulic tools.
ISO 16028 quick couplings are also interchangeable with each other.
The main manufacturers of ISO 16028 quick couplings: PARKER FEM, STUCCHI FIRG, FER-RO FF, AEROQUIP FD89, HANSEN FF
Standard coupling characteristics according to ISO 16028
Go to ISO-16028 catalog
Threaded Couplings are typically used in systems with difficult operating conditions.
These quick couplings are designed for high pressure and are less sensitive to frequent pressure drops (pressure pulsations).
The most common threaded quick couplings can be found in construction equipment - hydraulic hammers, excavators, hydraulic tools.
This type of coupling uses a threaded mechanism for connecting the coupling with the nipple, i.e. the two halves must be connected manually by means of a threaded connection, which in practice turns out to be much more reliable than a ball locking mechanism.
There are quite a number of manufacturers producing similar hydraulic quick couplings, but there is no general standard as such. Accordingly, a situation may arise when two similar connections will not be 100% suitable for each other.
Interchangeable quick couplings (QCs) from the following manufacturers: GROMELLE 6000, HOLMBURY TGW and LSQ KZE-BA0072
Threaded couplings for hydraulic tools can be especially distinguished.
These couplers are specially designed for extreme high pressure applications such as portable hydraulic tools, hand jacks, etc.
They are designed for a relatively small capacity, but can withstand pressures up to 700 bar. The locking mechanism of these couplings is also made in the form of a thread, which securely connects the socket to the nipple and protects against leakage of the working fluid.
Due to the fact that the fluid flow in the hydraulic tool is quite low, couplers of this type are produced in only two sizes - 1/4" and 3/8"
The main manufacturers of threaded quick couplings for hydraulic tools are PARKER 3000 and FASTER PVVM
Main characteristics of threaded quick couplings for hydraulic tools:
Go to the catalog Threaded Couplings 700 BAR
Couplings are not only designed for convenience, speed, but also designed to protect the hydraulic system of the machine from dirt and dust. The latter can get into high pressure hoses. Such devices can withstand high pressures. Manufactured from high strength carbon steel. The joints are corrosion resistant due to the presence of a special coating. After all, the products are operated in an external environment that is quite aggressive. Also, durability is facilitated by the features of the details. They are made of stainless steel and undergo thermochemical treatment. BRS in design can be very different. In most cases, standardized ISO parts are produced.
Therefore, parts from different factories can be used. Almost all kits contain several elements - a socket and a nipple.
Camlock can rotate even when locked. This prevents the high pressure hoses from twisting. Oil and petrol resistant seals can also be used for hydraulic systems. There is one main advantage here - it is very easy to connect and disconnect components.
But it is worth remembering the limitations in the use of quick couplings. If it is necessary to lay a drainage line, the operation of the coupler is not allowed. Indeed, in the event of a breakdown of this part, a very expensive unit can break. To ensure the durability of the quick coupling, it is worth observing some conditions.
In most cases, the maximum figure is 80 degrees; 
