How to remove baffles from atv exhaust


Removing exhaust baffles [Archive] - ATV Riders Forum

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southernrider07

11-10-2007, 06:08 PM

I have always wondered. Does removing the baffles in the factory exhaust help out power wise? Like does it do anything else other than sound good? Thanks in advance. Also whats the best bang for the buck for slip on's.


250exkid

11-10-2007, 06:35 PM

it helps a little helps more exhaust flow also through a k&N on and jjet it... or for a good slip on by a hmf 220$ shipped on ebay


XXXRACER165

11-10-2007, 09:23 PM

Originally posted by southernrider07
I have always wondered. Does removing the baffles in the factory exhaust help out power wise? Like does it do anything else other than sound good? Thanks in advance. Also whats the best bang for the buck for slip on's.

First I don't think it will sound "good" with the baffles removed. Power wise you'll be down and your spark arrestor will be gone.


oleboy87

11-10-2007, 10:51 PM

yeaaa hmf is the best bang for the buck but if you do order one of ebay dont get it from atv galaxy it took 4 weeks to get mine from them...


<DRS>GPF

11-11-2007, 09:14 AM

IMO. removing the baffle from stock exaust just takes the "throat" out of the sound.. a bit more airflow, but unnoticable(power-wise) until you do some jetting..

you could leave the stock exaust as is and try a #155 main jet with a #42 pilot jet.

the stock air-fuel ratio is a bit on the lean side, probably for emmisions.


SG1

11-12-2007, 06:48 PM

I have a stock 06 400ex and I took the spark arrestor out and got a EHS cap for a stock exhaust and it sounds a little throatier than stock and the EHS cap comes with a spark arrestor screen. I also got a UNI filter and EHS airbox lid. And jetted it. To me it has a little more bottom end and better sound. And maybe a bit more power throughout. But really jetting the bike right is the best thing you can do.


Hondamaster5505

11-13-2007, 07:55 PM

ive been through this phase...

It doesn't add power at all, maybe it may feel like it becuase the sound being louder puts it in your head.

The way the stock exhaust uses chambers and crap it doesnt help at all.

It also sounds like complete sh*t!!

Kinda like the exhaust is under water a little.

Its not worth doing or buying


11-13-2007, 08:00 PM

Originally posted by Hondamaster5505
ive been through this phase...

It doesn't add power at all, maybe it may feel like it becuase the sound being louder puts it in your head.

The way the stock exhaust uses chambers and crap it doesnt help at all.

It also sounds like complete sh*t!!

Kinda like the exhaust is under water a little.

Its not worth doing or buying

agreed, it makes it louder but it will also sound like shat and people will laugh. everytime i see someone trying to shred and just has the baffle removed and its gargling i just point and laugh


Hondamaster5505

11-13-2007, 08:03 PM

Originally posted by FoxHondaRider
everytime i see someone trying to shred and just has the baffle removed and its gargling i just point and laugh

LMAO, i know, right?

Im so glad i found the DMC or else i would be forced to go on a ride without the baffle :( haha.


11-13-2007, 09:21 PM

stock exhaust theres basically no hope for it so aftermarket is the best thing to do.


SG1

11-13-2007, 09:34 PM

So I guess you will be pointing and laughing at me while you are spending your hard earned money on a pipe that will only give you very little more power and cost a lot more than what it is worth. I know I use to have a White Bros. R4 for my 2002 400ex. And actually I think the Stock exhaust with the EHS exhaust cap sounds good and looks good for a lot less money. Why spend a lot of money on a bike that isn't really that fast anyway compared to other bikes. I learned that lesson a long time ago. It's not worth putting a large amount of money into something that isn't going to give you much return in the end. I could see doing a lot to a drag banshee or a 450R but come on guys it's a 400ex for trails why even try to keep up or spend lots of money for nothing. At least I did put a EHS exhaust cap and it does come with a spark arrestor and it's only around $50. After I put the cap on it sounded better than just open. I must admit it's not that greatest but I think it sounds better that stock. And I do feel a power mid power increase I am thinking that is from jetting it, and UNI air filter and EHS airbox lid. Just have fun riding and try not to judge or compete so much it just takes the fun out of it.


11-13-2007, 09:40 PM

whatever floats your boat man its all personal preference. I would much rather have a 400ex than a banshee or 450r. maybe i'm 1 of the few but the 400ex is a great quad for everything. it doesnt have as many problems as other quads yet you can get quite a bit of performance out of it. I love the handling and everything on the 400ex and i wouldnt trade it for anything really. I grew up seeing the 1st 400ex come out and always dreamed that 1 day i would be able to own 1. well i have 1 now and i will always love it. 400ex has great versatility, handling, reliability, and a few mods can really wake up that motor.


oleboy87

11-13-2007, 09:42 PM

agreed


SG1

11-13-2007, 10:01 PM

I totally agree with you FoxHondaRider and I know from experience and trial and error what the 400ex can do. And I am not trying to bash just putting a few mods on the bike I am just saying that some people like me can go overboard with mods and spend way to much and do to much to there bikes. And that is why I have another 400ex because I did realize that it's a great bike and is great at handling and is very reliable. But since my bike is just going to be a casual trail play riding bike I want it to stay somewhat quite and ultra reliable.


250exkid

11-14-2007, 09:05 AM

only thing you can do to the stock exhaust witch there use to already a thread with pics, a guy cut off the end of the pip and puched a 2inch hole right through the walls and another 1 inch hole through the walls. and welded the end back on it musta been LOOUUD!! but that would no doubt add power,,,, but every ones right on removing the baffles you still gotta bypass the walls in the stock exhaust so just buy a HMF slip on er somthin;)


Hondamaster5505

11-14-2007, 02:20 PM

Originally posted by SG1
So I guess you will be pointing and laughing at me while you are spending your hard earned money on a pipe that will only give you very little more power and cost a lot more than what it is worth. I know I use to have a White Bros. R4 for my 2002 400ex. And actually I think the Stock exhaust with the EHS exhaust cap sounds good and looks good for a lot less money. Why spend a lot of money on a bike that isn't really that fast anyway compared to other bikes. I learned that lesson a long time ago. It's not worth putting a large amount of money into something that isn't going to give you much return in the end. I could see doing a lot to a drag banshee or a 450R but come on guys it's a 400ex for trails why even try to keep up or spend lots of money for nothing. At least I did put a EHS exhaust cap and it does come with a spark arrestor and it's only around $50. After I put the cap on it sounded better than just open. I must admit it's not that greatest but I think it sounds better that stock. And I do feel a power mid power increase I am thinking that is from jetting it, and UNI air filter and EHS airbox lid. Just have fun riding and try not to judge or compete so much it just takes the fun out of it.

Like Foxhondarider said, its all preference. The power you feel is from the airlid and filter with the jetting. I had the end cap and it didnt do squat and personally it sounded like crap, but thats me. The way the walls are designed, it doesnt do anything by removing the tip. It just makes it louder.

And also, you said pipes give little gain, i completely disagree.
My DMC Alien full system woke the bike up completely, made it rev faster, and gave it a hell of a lot more mid-top end


BlasterEaten250

11-14-2007, 05:36 PM

Originally posted by FoxHondaRider
agreed, it makes it louder but it will also sound like shat and people will laugh. everytime i see someone trying to shred and just has the baffle removed and its gargling i just point and laugh same;)


11-14-2007, 07:38 PM

yeah even a slip on will really wake the quad up. it doesnt give much of a top speed gain but torque and having power through all the gears and RPMs is what it does do. You go about the same top speed but get there a lot quicker with a pipe and airfilter


SG1

11-14-2007, 08:33 PM

I do agree that a slip on does give you more power. But is it really worth the cost. I had a white bros. R4 slip before on my 02 400ex. It was a good pipe but at or around $200 I just can't really see spending that much money again for a pipe. And believe me I love to spend money on stuff for my bikes. I even have a supertrapp slip on pipe for my kingquad 300 but it does have a good sound to it. I had to put a slip on , on that bike because everything was old and trashed. Anyways i understand what ya'll all are talking about. But the setup I have is good enough for the average rider and it's not LOUD it's just right not to loud and not soft. I didn't really want a loud pipe. All I am saying is that yes a slip on is great but is it worth having people call the police on you or just people being annoyed by a loud bike.


Hondamaster5505

11-14-2007, 08:37 PM

Originally posted by SG1
I do agree that a slip on does give you more power. But is it really worth the cost. I had a white bros. R4 slip before on my 02 400ex. It was a good pipe but at or around $200 I just can't really see spending that much money again for a pipe. And believe me I love to spend money on stuff for my bikes. I even have a supertrapp slip on pipe for my kingquad 300 but it does have a good sound to it. I had to put a slip on , on that bike because everything was old and trashed. Anyways i understand what ya'll all are talking about. But the setup I have is good enough for the average rider and it's not LOUD it's just right not to loud and not soft. I didn't really want a loud pipe. All I am saying is that yes a slip on is great but is it worth having people call the police on you or just people being annoyed by a loud bike.

Haha, i got my DMC Alien full system for 45 dollars more than your non-performance tip.

So for 45 dollars more, i gained a few ponies and you gained sound. Im not bashing you if you dont have money for that stuff, but not all pipes are expensive, if you buy used and shop smart you can find some pretty good deals


southernrider07

11-15-2007, 04:59 AM

Sorry I haven't posted back any. But my main reason for this was because I won't have much money to spend on my bike atleast until tax season. Another ? is how hard is it to rejet a carb? Also thanks for all the advice everyone.


XXXRACER165

11-15-2007, 08:25 AM

Yeah it's pretty easy to re-jet the carb. The whole exhaust thing is personal preference but it is worth the money later on too. You may not gain much power just from a pipe, but you will later on when you do other modds to the engine. Heck, if I had a stock pipe even with the baffels removed on my 440 it would make around 35hp. With my White Bros pro-meg it makes 42+hp. And you also gain performance by saving weight, the stock pipe is real heavy. So all in all, it's worth it. Just my $0.02.


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stock baffle removal questions [Archive]

ATV Riders Forum > Sport ATV Model Information > Honda TRX 400EX & 400X ATV Info > stock baffle removal questions


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View Full Version : stock baffle removal questions



Hondamaster5505

08-08-2007, 04:18 PM

OK, so. i removed the baffle. does anyone know if theres a hp increase, or if i have to jet it to get more power. I dont know if i should jet it or not


REDRIDDER

08-08-2007, 04:24 PM

buy an exhaust system lol....yes removing the baffle will make the exhaust less restricted but hp gains im not sure i would re jet and remove the air box lid if your going to do it though.


Hondamaster5505

08-08-2007, 04:28 PM

if i remove the airbox lid, i would be ****ed. i dont know where you people ride, but all it takes for me is one ****ing puddle and the the quads screwed until the airbox dries. lol. no offense.


tanner 222

08-08-2007, 06:22 PM

i took the baffle out of mine when i first got it and i found all it did was give it better throttle response. it was defiantly worth it for a bit but i would save up and get a pipe if you want some more hp


CarGuy7a

08-09-2007, 08:05 PM

took mine off when mine was brand new. sounded so shatty i didn't even ride it with it off i didn't want to embarass myself so i put it back on.


xc_racer1

08-09-2007, 09:42 PM

it doesnt add any hp to the quad. it just makes it louder. the quad will run a lil diff just because its letting more air through. u should rejet it but its not enough that its a must
just get an aftermarket.
theyre well worth it


Pipeless416

08-09-2007, 09:48 PM

you removed the baffles or the spark arrestor? if you removed the spark arrestor it just sounds like somebody is farting while sitting in a bathtub with a little bit of water. without the baffles in the silencer it just sounds like a really loud whiny little girl. you will not get any power gains with either. like everybody else said, save your money and get an aftermarket pipe. all you're doing now is making it louder.


honda300EXtreme

08-09-2007, 09:51 PM

yea, i wouldnt do it, they sound horrible without the baffle and the gains arent that noticable...

your flowing a bit more air so i would rejet. .. you probably only need to bump your main up 1 size..

i would recomend getting a aftermarket pipe and give up on trying to sqeeuze any power out of the stock exhaust...


Hondamaster5505

08-09-2007, 09:55 PM

Thanks for the help guys. i allready removed the baffle though. Good news, im making arrangments with a guy to get a yoshimura slip on. what size jet should i use, im gonna be running a yoshi slip on, and probably a sparks timing key. (if the deal goes through)


buster024

08-09-2007, 09:55 PM

you removed the baffles or the spark arrestor? if you removed the spark arrestor it just sounds like somebody is farting while sitting in a bathtub with a little bit of water. without the baffles in the silencer it just sounds like a really loud whiny little girl. you will not get any power gains with either. like everybody else said, save your money and get an aftermarket pipe. all you're doing now is making it louder.

that's the funniest sh*t I've ever heard. When I tried to take the spark arrestor out of mine for the first time, I could barely keep it running. It was so out of whack from the increased airflow. It sounded like a sasquatch was sitting on the back of the bike farting. I would second or third that of saving a couple hundred bucks, and buy a slip on. :cool:


honda300EXtreme

08-09-2007, 09:58 PM

Originally posted by Hondamaster5505
Thanks for the help guys. i allready removed the baffle though. Good news, im making arrangments with a guy to get a yoshimura slip on. what size jet should i use, im gonna be running a yoshi slip on, and probably a sparks timing key. (if the deal goes through)

id start with a 155 main and a 42 pilot.. then get some color on your plug you might have to bump up the main a size or two but at least you'll be in the ball park


Hondamaster5505

08-09-2007, 10:00 PM

thanks for the jetting info, you know alot about 400ex's for someone who doent ride one. lmao.


honda300EXtreme

08-09-2007, 10:05 PM

yea but i work on alot of them ;)


08-09-2007, 10:09 PM

Originally posted by Pipeless416
you removed the baffles or the spark arrestor? if you removed the spark arrestor it just sounds like somebody is farting while sitting in a bathtub with a little bit of water. without the baffles in the silencer it just sounds like a really loud whiny little girl. you will not get any power gains with either. like everybody else said, save your money and get an aftermarket pipe. all you're doing now is making it louder.

That made me laugh taking the baffle out of anything makes it sound like you have a P.O.S. I have seen so many dirtbikes or should i say turdbikes take the baffle out and you watch them, point, and laugh because it sounds so stupid.


QuadManiac

08-14-2007, 03:53 AM

I removed S/A screen (drilled the three spot welds on the retaining ring) and the 'glass pack' from inside the back plate of my stock muffler with a dremel, put the S/A screen back on with stainless sheet metal screws and it sounds pretty good. .. I just wanted to be able to hear the engine above the wind noise in my helmet, so I could hear when to shift, lol.

Now it has a 1.5" outlet instead of that weenie 3/4" muffled outlet.

Probably not any significant power gain, but that wasn't my goal, anyway. My other 400 has the power. At least this one sounds better now.


QuadManiac

08-14-2007, 05:24 AM

BTW, I've seen new 'end caps' on eBay, that do essentially the same thing I did, without the spark arrestor... Anybody try one of them yet? They're a little pricey for what they are.. something like $40.


blasterandy

08-14-2007, 06:37 AM

cut the stock pipe in half with a sawzall and it'll sound better than taking the baffle out. (go buy an exhaust) I really don't know why i waited for the exhaust on mine.


Hondamaster5505

08-14-2007, 08:55 AM

those "performnce end cps" on ebay for 40 bucks are a joke. Thats what i did, i cut out the end in the tip.


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Do-it-yourself ATV muffler cleaning.

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  • fuel consumption. It should be noted that mufflers of ATVs with two-stroke engines are most susceptible to soot, but over time, the muffler of a four-stroke engine also needs to be cleaned.

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    Chemical muffler cleaning.

    The second method requires the use of such a tool as "Mr. Muscle". You can buy such a powder at any store; it is intended for cleaning clogged sewer pipes. The muffler must be removed for cleaning in this way. Then everything is simple: pour the powder diluted in hot water into the muffler, after closing one of the holes with a wooden gag and shake it well. We repeat the procedure several times. There are also special chemicals for muffler cleaning, for example: LIQUI MOLY DPF Cleaner. The expediency of choosing this method is noted when there is a small amount of deposits in the muffler.

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    You can also use a gas torch or a blowtorch, the method is suitable for fairly heavy muffler clogging. We warm up the muffler well from all sides over an open fire (some use a fire), then tap the pipe stacks with a wooden mallet or stick so that the soot exfoliates. Then we thoroughly blow the muffler with a compressor. After this cleaning method, the muffler will have to be painted with refractory paint (commercially available).

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    How to remove side window deflectors carefully and without damage +video

    How often do you have to deal with bad weather on the road? Given the peculiarities of the domestic climate, probably quite often. If this is the case, you are of course using deflectors, which not only help protect your side windows from small stones and dirt, but also allow you to open them slightly in the rain, eliminating the possibility of moisture getting into the car, even with a strong side wind.

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    1. Deflector - types and principles of operation
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    Deflector - types and principles of operation is to prevent air currents from entering the car interior, carrying with them dirt, small stones and moisture.

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  • After that, you should carefully warm up, using your hair dryer, the junction of the door and the deflector. When going through this stage, it is important not to overdo it, since there is a high probability of damage to the paintwork.
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    Learn more