Semi truck tire regroover tool


400w Truck Tire Grooving Blades Groover Iron Truck Trailer Tire Rubber Grooving Iron

HSD-T100 Tire Groover Machine

The tire groover tool has an instant blade change & adjustment feature which is critical for proper grooving. This function enables the operator to easily position or re-position the blade at the correct depth & is particularly advantageous when different sizes blades are required on the same tire.

Tough Equipment & Tools, Pay Less

VEVOR is a leading brand that specializes in equipment and tools. Along with thousands of motivated employees, VEVOR is dedicated to providing our customers with tough equipment & tools at incredibly low prices. Today, VEVOR has occupied markets of more than 200 countries with 10 million plus global members.

Why Choose VEVOR?

  • Premium Tough Quality
  • Incredibly Low Prices
  • Fast & Secure Delivery
  • 30-Day Free Returns
  • 24/7 Attentive Service

Tough Equipment & Tools, Pay Less

VEVOR is a leading brand that specializes in equipment and tools. Along with thousands of motivated employees, VEVOR is dedicated to providing our customers with tough equipment & tools at incredibly low prices. Today, VEVOR has occupied markets of more than 200 countries with 10 million plus global members.

Why Choose VEVOR?

  • Premium Tough Quality
  • Incredibly Low Prices
  • Fast & Secure Delivery
  • 30-Day Free Returns
  • 24/7 Attentive Service

High Performance

The tire groover machine has an instant blade change & adjustment feature for proper grooving enabling the operator to easily position or re-position the blade at the correct depth & is particularly advantageous when different sizes blades are required on the same tire.

Easy to Control

The user is aware of the real-time of the temperature listed in the panel. The machine will thermostatically work at the set temperature. It gives you a precise, consistent cutting depth and virtually automatic operation.

20 Tire Blades

This tire grooving machine comes with 20 tire blades including U-type and V-type blades from 2 mm-10 mm.

Intelligent Temperature Control

The tire tread cutter can cut with less heat than most groovers, eliminating the heat deteriorating effects of the tire.

Heat & Corrosion Resistant

We use impact and corrosion resistance material and refractory material for the handle to ensure the durability of the service life. Use DC power to have a safe operating.

Wide Application

The tire groover tool has a wide application including race car tires, truck tires, motorcycle tires, karting tires, ATV tires, industrial tires, etc.

Specifications

  • Model: HSD-T100

  • Voltage: AC110V

  • Type: Manual

  • Power: 400W

  • Plunger stroke length: 39.4"

  • Milling cutter diameter: 2-20 mm

  • Tool holder handle: 11.8"x7.87"x2.8"

  • Packing size: 13.8"x9.8"x11.8"

  • Weight: 17.6lb (ca. 8 kg)

Package Content

  • 1 x Tire groover

  • 1 x Introduction Manual

  • 2 x U-Type 2,4,6,8,10 mm Blades

  • 2 x V-Type 2,4,6,8,10 mm Blades

Tough Equipment & Tools, Pay Less

VEVOR is a leading brand that specializes in equipment and tools. Along with thousands of motivated employees, VEVOR is dedicated to providing our customers with tough equipment & tools at incredibly low prices. Today, VEVOR has occupied markets of more than 200 countries with 10 million plus global members.

Why Choose VEVOR?

  • Premium Tough Quality
  • Incredibly Low Prices
  • Fast & Secure Delivery
  • 30-Day Free Returns
  • 24/7 Attentive Service

Tough Equipment & Tools, Pay Less

VEVOR is a leading brand that specializes in equipment and tools. Along with thousands of motivated employees, VEVOR is dedicated to providing our customers with tough equipment & tools at incredibly low prices. Today, VEVOR has occupied markets of more than 200 countries with 10 million plus global members.

Why Choose VEVOR?

  • Premium Tough Quality
  • Incredibly Low Prices
  • Fast & Secure Delivery
  • 30-Day Free Returns
  • 24/7 Attentive Service

HSD-T100 Tire Groover Machine

The tire groover tool has an instant blade change & adjustment feature which is critical for proper grooving. This function enables the operator to easily position or re-position the blade at the correct depth & is particularly advantageous when different sizes blades are required on the same tire.

  • Instant Blade Change & Adjustment
  • Easy To Control
  • 20 Tire Blades
  • Intelligent Temperature Control

High Performance

The tire groover machine has an instant blade change & adjustment feature for proper grooving enabling the operator to easily position or re-position the blade at the correct depth & is particularly advantageous when different sizes blades are required on the same tire.

Easy to Control

The user is aware of the real-time of the temperature listed in the panel. The machine will thermostatically work at the set temperature. It gives you a precise, consistent cutting depth and virtually automatic operation.

20 Tire Blades

This tire grooving machine comes with 20 tire blades including U-type and V-type blades from 2 mm-10 mm.

Intelligent Temperature Control

The tire tread cutter can cut with less heat than most groovers, eliminating the heat deteriorating effects of the tire.

Heat & Corrosion Resistant

We use impact and corrosion resistance material and refractory material for the handle to ensure the durability of the service life. Use DC power to have a safe operating.

Wide Application

The tire groover tool has a wide application including race car tires, truck tires, motorcycle tires, karting tires, ATV tires, industrial tires, etc.

Package Content

  • 1 x Tire groover
  • 1 x Introduction Manual
  • 2 x U-Type 2,4,6,8,10 mm Blades
  • 2 x V-Type 2,4,6,8,10 mm Blades

Specifications

  • Model: HSD-T100
  • Voltage: AC110V
  • Type: Manual
  • Power: 400W
  • Plunger stroke length: 39.4"
  • Milling cutter diameter: 2-20 mm
  • Tool holder handle: 11.8"x7.87"x2.8"
  • Packing size: 13.8"x9.8"x11. 8"
  • Weight: 17.6lb (ca. 8 kg)

Van Alstine Manufacturing Company, Inc.

A Van Alstine groover will save on fuel, save on tires, improve traction, and you’ll make your money back on your investment the first time you use it. All while being good for the environment.
The need for regrooving

Today there is more of a need than ever for truck and fleet owners to keep operating costs as low as possible. Increasing tire mileage and decreasing fuel consumption is the most effective way to achieve this. Fuel and tires are a truckers two biggest expenses. Regrooving is the key to the most cost effective use of both. Truck tire regrooving has been shown to increase tire mileage by 30 % and at the same time dramatically decrease fuel consumption. Simply put, regrooving your truck tires, original rubber and/or retread rubber, will save you a lot of money.

A secondary benefit of being environmentally friendly

An amazing aspect of regrooving is that the same attributes that make regrooving such a tremendous financial benefit also benefit the environment. Better rolling resistance and more efficient fuel usage lead to less fuel consumption and cleaner air. Longer lasting tires with better mileage lead to less tire disposal and a dramatic reduction in the demand for natural resources. In fact, for every four tires that are regrooved, over 150 pounds of raw material are saved. This is enough raw material to produce an entire truck tire.

Regrooving is an underutilized process. Why?

Prior to the Van Alstine G1000 and related products, regrooving was not a user friendly process. Regrooving tools were both slow and required tremendous force to operate or they were difficult to control. These technical limitations made the benefits of this process difficult to achieve. As a consequence, regrooving today is tremendously underutilized.

Proper regrooving is key to maximizing tire life

Two factors contribute to proper regrooving: 1) the ability to accurately follow a desired tread pattern which will re-establish traction and 2) the ability to cut consistently at the proper depth which will maximize the use of the most productive rubber on the tire. Van Alstine groovers are unmatched in these capabilities.

What makes the tremendous benefits of regrooving possible?

Beneath the original tread pattern of a modern tire is the most effective, efficient, and environmentally friendly rubber. Here, tire mileage is at a maximum, while rolling resistance and fuel consumption is at a minimum. It is well known that tread rubber becomes progressively more durable as the tire surface continues to wear. It has been demonstrated that the rubber made useable by regrooving will get twice the miles per 1/32" compared to that of a newer tire. It has also been demonstrated that regrooved tires produce a 20% to 30% improvement in fuel efficiency compared to that of a newer tire. Regrooving enables the utilization of this most productive part of the tire. Calling it the "super rubber" would not be unreasonable.

Regrooving is a versatile process

Modern tires are designed to utilize all resources to optimize cost-effectiveness. Both virgin casings and retreaded tires can be regrooved and will provide thousands upon thousands of safe, fuel efficient miles. In fact, it has been shown that regrooving, then retreading, then regrooving again, may be the best way to maximize tire miles and fuel efficiency. Whatever your tire program happens to be, the introduction of regrooving can only save you money. If you are a truck tire dealer or a retreader, regrooving can be a valuable service for your customers and a source of great profit for you. Proper regrooving is the key to maximizing these tremendous benefits. Van Alstine Grooving Products are the key to proper regrooving.

The reasons for regrooving are clear:
  • The most productive rubber on the tire is accessed
  • Tire life and mileage is increased; tire cost is decreased
  • Decreased rolling resistance leads to fuel savings
  • Environmentally friendly- maximizes fuel efficiency and reduces tire disposal
  • Versatile application- virgin casings or retreaded tires
  • Easy – Van Alstine groovers make this once difficult process easy to accomplish with precision
  • For truck tire dealers and retreaders it can be a valuable service for your customers and a source of profit for you

Truck tire regrooving: Cost-effective. Environmentally friendly. Easy.

Copyright  ©2022  —  Van Alstine Manufacturing Company, Inc.

Tire retreading equipment (8 and 10 tire lines)

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Yankovsky Denis Vasilievich: In February, we bought a machine for cutting the stem and root of garlic. Quality and price are quite comparable. What we expected, we got.

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Home / Transport / car service equipment / Tire retreading lines (tires), FET-TR1215 and FET-TR1216

Professional tire retreading equipment with autoclave for 8 or 10 tires. The line is equipped with all machines and tools necessary for the restoration of tires. The presented tire retreading plant can be easily placed in a small production area, in addition, it is environmentally friendly and has a low cost in its category of equipment.

Price: FET-TR1215 (8 tires) FET-TR1216 (10 tires)
Vladivostok: 49 250 USD 62 090 USD
Novosibirsk: 52 780 USD 65 620 USD
Yekaterinburg: 52 750 USD 65,590 USD
Moscow: 52 760 USD 65,600 USD
Krasnodar: 54 400 USD 67,250 USD
Chelyabinsk: 53 430 USD 66,270 USD

You can find out the current prices including delivery in Russia
and place an order for delivery by filling out an application on our website.

  • Equipment
    1. Autoclave (for 8 or 10 tires),
    2. Tire polishers with dust collector,
    3. Tire confectioner,
    4. Rubber mixer,
    5. Tire rotation stands,
    6. Tire Extraction Machine,
    7. Extruder,
    8. Tire spreader,
    9. Tire Checker,
    10. Industrial stapler,
    11. Pneumatic tools.
  • Production technology

    1. Tire preparation

    If the tire is obviously dirty, it should be washed and dried. When performing these operations, tire damage that is incompatible with further tire retreading may already be detected.

    2. Tire inspection and cord diagnostics

    At this stage, frames suitable and unsuitable for restoration are identified. The check is carried out visually and is subdivided into:

    • Check of the inner layer
    • Side check
    • Checking the sidewall
    • Crown check
    • Damage marking
    • Filling in the accompanying individual frame card.

    At this stage, damage incompatible with further repair can be visually identified. Foreign objects (pebbles, nails, chips) are removed. If the tire has passed the test, then it is sent to the next stage. Damage that can be repaired is marked. At this stage, tires can be sorted by type and size to save time on setting up machines in the following stages.

    3. Roughening-detreading

    Roughing (removing) the remains of the old worn tread. The buffing machine gives the carcass the shape, size and texture needed to apply the new tread. The principle of operation of this device is similar to the operation of a lathe. The frame is fastened in a special clamp, inflated with air, untwisted. A powerful roughing crown gradually removes the remnants of the old tread. Processing occurs to a perfectly round surface for better contact with the new tread. The protector is removed according to the specified profile, width and radius parameters. The data is stored in the computer of this machine and depends on the dimensions of the tire, the type of retreading.
    The roughening process consists of several steps:

    1. Mounting the carcass in the machine.
    2. Determining the roughening radius.
    3. Buffing.
    4. Control measurement of parameters.

    4. Frame repair

    If defects and damage are found (cuts, punctures...), they are repaired. The tire is installed on special machines, where the worker makes external and internal repairs. External damage is developed, cleaned, through punctures are sealed from the inside. Repairs are made with electric or pneumatic tools.

    5. Tire preparation for tread tape application

    After removing the tread and under-tread, which consists of obsolete rubber, this layer must also be restored. A new intermediate layer of material is needed that will establish firm contact between the old carcass and the new tread band. The tread part of the frame is primed with liquid rubber. The shells turned during the repair are filled with raw rubber using a manual extruder. The tread is covered with a layer of raw rubber tape, made on the basis of natural rubber, which provides reliable adhesion during vulcanization.

    6. Preparing the tread tire and applying it to the prepared tire

    • The tread tape is cut to the required length.
    • The joint of the tread band is being prepared.
    • The frame is clamped in a special machine. It is inflated to a certain pressure, and a new protector (in the form of a tape) is applied and pressed in a special way. Temporarily fixed with special brackets to prevent displacement in the following stages.

    7. Putting the tire in the envelope and putting on the rim-rim

    The tire is placed in a device (two paired machines), which puts a special envelope on it, and inside the tube and rims. This is necessary for pumping out air and a snug fit between the carcass and tread. After the frame, completely ready for vulcanization, is placed on a special. conveyor through which the product goes to the next stage. Therefore, the vulcanized tires are unloaded to the conveyor on the other side.

    8. Vulcanization

    The vulcanization process takes place in a special autoclave at the exact ratio of time, temperature and pressure. All process parameters are set by the operator. The prepared frames are placed in an autoclave and at the same time connected to a vacuum pump, which pumps air out of the tank. In the “barrel” of the autoclave, a high pressure of at least 6 bar is created. Due to this, the tread is pressed into the carcass, and the temperature enhances the effect of chemical adhesion. Raw rubber is vulcanized. The carcass becomes one with the new tread.

    9. Removing the rim, tube, sleeve

    Tires are unloaded from the autoclave using the same conveyor. A new batch of vulcanized tires is immediately loaded. The tires that come out of the autoclave are used to dismantle the chamber, rim-disk and envelope.

    10. Final stage-inspection

    After unloading a batch of tires from the autoclave, while the tire is hot, a visual check is carried out. If there were any undetected defects in the tire, restoration omissions, they are clearly manifested at this stage. When completing the line with a stand for testing retreaded tires under pressure, retreaded tires are placed in it, inspected and a warranty certificate is issued.

  • Data sheet

    1. Autoclave (for 8 or 10 tires)

    • Temperature: 110-120°C
    • Pressure: 0.45-0.5 MPa
    • Chamber pressure: 0.65 - 0.7 MPa
    • Power: 45 kW
    • Dimensions: 3300*2300*2100 mm
    • Heating system: electric and steam

    2. Tire polishing machine with dust collector

    • Tire diameter: 14’’ ;15’’ ;16’’ ;17.5’’; 20'';20.5'';22.5"
    • Total power: 20 kW
    • Dimensions: 2080*1650*1900 mm
    • Weight: 1670 kg
    • Dust collector:
      • Total power: 4 kW
      • Dimensions: 1700*750*2500 mm

    3. Tire confectioner

    • Upper roller power: 0.85/0.75 kW;
    • Rear roller power: 0.45/0.75 kW
    • Operating air pressure: 0.6-0.8 MPa
    • Dimensions: 2080*1650*1900mm
    • Weight: 1670 kg

    4. Rubber mixer

    • Volume: 160 l
    • Power: 2.2 kW
    • Dimensions: 1860*950*730 mm
    • Weight: 120 kg

    5. Tire rotation rack

    • Used to transport tires to the autoclave
    • Lifts tires with pneumatics
    • Dimensions: 4500*1800*2100 mm

    6. Tire Extraction Machine

    • Used to transport tires to autoclave
    • Pressure: 0.6-0.8 MPa
    • Dimensions: 1500*1000*1060 mm
    • Weight: 75 kg

    7. Extruder

    • Used to repair small holes in tires
    • Power: 2.2 kW
    • Weight: 100 kg

    8. Tire spreader

    • Working pressure: 0.6-0.8 MPa
    • Productivity: 12-15 pieces/h
    • Dimensions: 1600*1300*1750 mm
    • Weight: 160 kg
  • Photo/video
    Autoclave Tire polishers with dust collector
    Tire confectioner Rubber Mixer
    Tire rotation stands Tire Extraction Machine
    Extruder Tire spreader
    Tire Tester Industrial stapler
    Pneumatic tools
  • How to order

    For more information, please contact our specialists in any way convenient for you:

    • Through the feedback form on the website - LEAVE A REQUEST
    • Write an e-mail: china@fareasttrans. ru

Didn't find the equipment you were looking for? Write to us via the feedback form

or directly contact the manager at [email protected]!

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News

07/19/2022

Checkpoint "Pokrovka-Zhaohe" is preparing to open

07/15/2022

From 03/31/2022, the EEC Council decided to increase the limit of duty-free import of goods for individuals to 1,000 euros for goods.

07/13/2022

There are more and more Chinese tires on the Russian market.

07/08/2022

An electronic queue system has been put into operation to allow vehicles to pass through the Russian-Chinese bridge across the Amur River between Blagoveshchensk (RF) and Heihe (PRC).

07/05/2022

Belarus and Kazakhstan put "VAT-barriers" in front of Russian sellers.

Second life: everything you need to know about retreaded tires

In one of the previous articles we talked about how to properly dispose of car tires. This is indeed a very serious problem, because the number of discarded but not properly disposed of tires in Russia is measured in millions of tons. Another opportunity to reduce environmental damage is the retreading of used tires.

How to retread a tire

The idea of ​​extending the life of car tires dates back to the last century. Always and at all times, zealous car owners wanted more resource from tires. The most widespread are two technologies - the replacement of the tread tape and the so-called recutting of the tread (regruving). Those who remember the times of the USSR are probably familiar with the latest technology - during the years of total shortage it was a popular way to extend the life of tires, including cars. Of course, this happened with varying success - for example, retreaded tires could explode while driving due to the destruction of the cord.

The second technology is the so-called welding, that is, the replacement of the tread tape with a new one, using a cold or hot method. Currently, this is the most popular method of tire retreading, which, however, has a number of limitations. Let's look at each technology in turn.

Is it possible to retread car tires

To begin with, the most important thing. Car tire carcasses are not designed to be reused, so they cannot be restored in any way! Everything that will be said about retreading applies only to "commercial" tires for trucks, construction equipment and buses. These tires have a strong all-metal carcass that can withstand much more than the tread, as well as a special design designed for two to three times recovery.

Regrowing, or regrooving

First, let's talk about regrooving the tread, or, as it is also called, regrowing. This is a procedure for deepening the tread with a hand-held cutting tool. Of course, this can not be done with any tires, but only with those that have the Regroovable marking.

Image: Yokohama

In such cases, the design of the tire implies an additional layer of rubber at the base of the tread, which allows you to deepen the pattern by about 3 millimeters, thereby “winning” another 35-40 thousand mileage. The optimal moment for recovery is tread wear up to 3 mm.

Image: Michelin

This retreading method is considered the most inexpensive - spending only 3-5% of the cost of a new tire on regrooving, you can get another 20-30% of the original resource.

Regrowing also has disadvantages. The success of the operation depends entirely on the quality of the framework and the skill of the specialist performing the recutting. Some tire brands allow multiple regrooving for certain models, but after that, the tread must still be replaced. In addition, in a number of countries, the installation of "undercut" tires on the front axles of buses is prohibited at the legislative level.

Retreading

Retreading, or changing the tread band, is the most common way to retread truck tires, allowing them to recover at least 50-60% of their original life. Retreaded tires are widely used in all world markets, for example, in Europe they account for more than half of total sales.

Given the high quality of the tire carcass, welding can be performed repeatedly, increasing the tire life up to 450-500 thousand kilometers. Hardfacing can be cold or hot. Let's analyze the differences between these technologies.

Cold welding

When retreading car tires in small workshops, the cold method is most often used.

Image: GoodYear

It looks like this. The worn tire is placed in a special machine, where the tread layer is removed from it with a cutter. The breaker layer is carefully inspected for defects, which are repaired using pneumatic tools. The next stage is extrusion, in which the breaker is covered with a layer of raw rubber covering all defects. After that - another layer of raw rubber.

Pictures: Nokian Tires

The tread tape is then applied to the tire. As a rule, all major tire manufacturers produce such tapes, for example, Nokian Tires calls such treads Noktop and E-Tread. An interesting feature of the Noktop tread is the two-layer structure. A softer top layer provides improved traction in winter. By spring, it wears off, revealing a more rigid tread, optimal for use at positive temperatures.

Image: Nokian Tires

The assembled tire is placed in a so-called envelope, from which the air is evacuated. Next, the tires are placed in an autoclave, where, at a pressure of about 4 atmospheres at a temperature of 110 degrees Celsius, the vulcanization process takes place. As a result, the tread is tightly connected to the tire carcass.

Hot welding

The second technology - hot vulcanization - is characterized by the highest quality of recovery, but due to its high cost and energy consumption, it is used only in large industries.

Picture: GoodYear

Hot welding is performed at 180 degrees Celsius and its main difference from the cold process is that a large layer of raw rubber is applied to the prepared carcass (including sidewalls) and then vulcanized with a press -shape on the tire is formed tread pattern - just like when creating a new tire.

For example, GoodYear calls this technology TreadMax or Next Tread. Technology means not only the tape itself, but also special equipment complete with technological maps.

Hot retread tires are more expensive than cold retread tyres, but their quality and service life are higher.

What you need to know when buying retreaded tires

Modern technology really makes it possible to provide high-quality and even repeated retreading of truck and commercial vehicle tires.


Learn more